BMW 535xi 2007-2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 535xi Model Variant: xDrive (All-Wheel Drive) Model Generation: E60/E61 Production Years Covered: 2007, 2008, 2009, 2010 Codes Chassis Code: E60 (Sedan), E61 (Touring/Wagon) 👋 Introduction Market Position Vehicle Segment: Executive Mid-size Sedan/Wagon Target Audience: Luxury car buyers seeking performance, comfort, and advanced technology, along with those prioritizing all-weather capability. Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Infiniti M Key Features Vehicle Highlights: Powerful twin-turbocharged inline-six engine, advanced xDrive all-wheel-drive system, sophisticated ride and handling, luxurious interior appointments, extensive technology features. Manual Value Utility For Owners: Empowers owners with detailed procedures for routine maintenance, troubleshooting common issues, and performing repairs, leading to cost savings and better vehicle upkeep. Utility For Technicians: Serves as an indispensable resource for professional mechanics, providing factory-level data for accurate diagnostics and repairs, crucial for efficient workflow and customer satisfaction. 📋 Manual Details Coverage Areas Major Topics: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Emissions Control, Diagnostics, Maintenance Page Count Estimated Page Count: Over 2000 Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (N54), Cooling System, Fuel System, Exhaust System, Engine Management (DME), Transmission (Automatic - GM 6L45/6L50, potentially manual options), Transfer Case, Driveshafts, Axles Chassis: Suspension (Front & Rear), Steering System (Hydraulic Power Steering), Brakes (ABS, DSC, Brake System Components), Wheels & Tires Electrical: Battery, Charging System, Ignition System, Lighting, Instrumentation, Wiper/Washer System, Power Accessories, Body Control Modules (BCM), DME, EGS, ABS/DSC Control Modules, Comfort Access, Navigation System (CCC/CIC), Audio System Body Interior: Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Airbags, HVAC System (Climate Control), Safety Restraint System Procedures Included Maintenance: Oil Changes, Filter Replacements (Oil, Air, Cabin), Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Differential Fluid Change, Transfer Case Fluid Change, Belts & Hoses Inspection/Replacement Repair Diagnostics: Engine Component Removal/Installation (Turbochargers, Injectors, Ignition Coils), Transmission Service/Repair, Suspension Component Replacement (Struts, Control Arms), Brake Caliper/Rotor Replacement, Steering Rack Repair, Electrical Troubleshooting (Wiring Diagrams, Component Testing), Module Programming/Coding (ISTA/P procedures outlined conceptually), HVAC System Diagnosis, SRS System Diagnosis Special Procedures: Turbocharger System Diagnosis and Repair, High-Pressure Fuel Pump (HPFP) Service, Direct Ignition System Troubleshooting, xDrive System Maintenance and Diagnosis, DME and EGS Module Reset/Adaptation Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to advanced diagnostics and component-level repairs. Includes detailed explanations, torque specifications, special tools, and troubleshooting trees. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick access to information Print Quality Quality: High resolution for clarity of diagrams and text Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: N54B30 Engine Type: 3.0L Twin-Turbocharged Inline-6 Bore X Stroke: 82.0 mm x 94.6 mm Displacement: 2979 cc (3.0 Liters) Compression Ratio: 10.2:1 Horsepower: 300 hp @ 5800 rpm Torque: 300 lb-ft (400 Nm) @ 1400-5000 rpm Fuel System Fuel Delivery: Direct Injection (High Pressure) Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) Turbochargers: Twin-Turbocharged, parallel configuration Engine Management ECU Type: Bosch DME (Digital Motor Electronics) - specific model varies (e.g., MSV80) Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48) Coolant Capacity: Approx. 9.5 Liters (10.0 US Quarts) 🔧 Transmission Standard Type: 6-Speed Automatic (Steptronic) Transmission Model: GM 6L45 / 6L50 Optional Type: 6-Speed Manual (Limited availability on 535xi) Features Automatic Features: Steptronic manual shifting mode, Adaptive Transmission Control (ATC), Sport and Comfort modes Fluid Specifications Automatic Transmission Fluid Type: Dexron VI (GM Official) Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 7.1 Liters (7.5 US Quarts) for complete fill Drivetrain System: xDrive All-Wheel Drive Transfer Case Fluid Type: BMW Transfer Case Fluid (ATF-LT3, Pentosin DP3 or equivalent) 📐 Dimensions Exterior Length: Sedan: 4841 mm (190.6 in) / Touring: 4898 mm (192.8 in) Width: 1846 mm (72.7 in) Height: Sedan: 1468 mm (57.8 in) / Touring: 1491 mm (58.7 in) Wheelbase: 3029 mm (119.3 in) Interior Front Headroom: Approx. 970 mm (38.2 in) Rear Legroom: Approx. 876 mm (34.5 in) Cargo Trunk Volume Sedan: Approx. 520 Liters (18.4 cu ft) Cargo Volume Touring Seats Up: Approx. 560 Liters (19.8 cu ft) Cargo Volume Touring Seats Down: Approx. 1650 Liters (58.3 cu ft) Weights Curb Weight Sedan: Approx. 1770 kg (3902 lbs) Curb Weight Touring: Approx. 1870 kg (4123 lbs) Gross Vehicle Weight Rating: Varies by configuration, check vehicle VIN Wheels Tires Wheel Bolt Pattern: 5x120 mm Center Bore: 72.5 mm Standard Wheel Size: 17-inch or 18-inch alloy Standard Tire Size Sedan: 225/55R17, 245/40R18 (front/rear staggered optional) Standard Tire Size Touring: 225/55R17 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (for 2007-2010 models where tested) IIHS Side Impact Rating: Good (for 2007-2010 models where tested) IIHS Rear Impact Rating: Good (for 2007-2010 models where tested) IIHS Roof Strength Rating: Good (for 2007-2010 models...

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Sku: 431402

Collecties: ALL BMW

Beschikbaarheid: Op voorraad

Labels: 2007 2008 2009 2010 535xi BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

535xi

Model Variant:

xDrive (All-Wheel Drive)

Model Generation:

E60/E61

Production Years Covered:

2007, 2008, 2009, 2010

Codes

Chassis Code:

E60 (Sedan), E61 (Touring/Wagon)

👋 Introduction

Market Position

Vehicle Segment:

Executive Mid-size Sedan/Wagon

Target Audience:

Luxury car buyers seeking performance, comfort, and advanced technology, along with those prioritizing all-weather capability.

Competitive Analysis

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Infiniti M

Key Features

Vehicle Highlights:

Powerful twin-turbocharged inline-six engine, advanced xDrive all-wheel-drive system, sophisticated ride and handling, luxurious interior appointments, extensive technology features.

Manual Value

Utility For Owners:

Empowers owners with detailed procedures for routine maintenance, troubleshooting common issues, and performing repairs, leading to cost savings and better vehicle upkeep.

Utility For Technicians:

Serves as an indispensable resource for professional mechanics, providing factory-level data for accurate diagnostics and repairs, crucial for efficient workflow and customer satisfaction.

📋 Manual Details

Coverage Areas

Major Topics:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Emissions Control, Diagnostics, Maintenance

Page Count

Estimated Page Count:

Over 2000

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (N54), Cooling System, Fuel System, Exhaust System, Engine Management (DME), Transmission (Automatic - GM 6L45/6L50, potentially manual options), Transfer Case, Driveshafts, Axles

Chassis:

Suspension (Front & Rear), Steering System (Hydraulic Power Steering), Brakes (ABS, DSC, Brake System Components), Wheels & Tires

Electrical:

Battery, Charging System, Ignition System, Lighting, Instrumentation, Wiper/Washer System, Power Accessories, Body Control Modules (BCM), DME, EGS, ABS/DSC Control Modules, Comfort Access, Navigation System (CCC/CIC), Audio System

Body Interior:

Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Airbags, HVAC System (Climate Control), Safety Restraint System

Procedures Included

Maintenance:

Oil Changes, Filter Replacements (Oil, Air, Cabin), Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Differential Fluid Change, Transfer Case Fluid Change, Belts & Hoses Inspection/Replacement

Repair Diagnostics:

Engine Component Removal/Installation (Turbochargers, Injectors, Ignition Coils), Transmission Service/Repair, Suspension Component Replacement (Struts, Control Arms), Brake Caliper/Rotor Replacement, Steering Rack Repair, Electrical Troubleshooting (Wiring Diagrams, Component Testing), Module Programming/Coding (ISTA/P procedures outlined conceptually), HVAC System Diagnosis, SRS System Diagnosis

Special Procedures:

Turbocharger System Diagnosis and Repair, High-Pressure Fuel Pump (HPFP) Service, Direct Ignition System Troubleshooting, xDrive System Maintenance and Diagnosis, DME and EGS Module Reset/Adaptation

Technical Depth

Depth:

Comprehensive, covering all aspects from basic maintenance to advanced diagnostics and component-level repairs. Includes detailed explanations, torque specifications, special tools, and troubleshooting trees.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick access to information

Print Quality

Quality:

High resolution for clarity of diagrams and text

Binding Type

Type:

N/A (Digital Format)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

N54B30

Engine Type:

3.0L Twin-Turbocharged Inline-6

Bore X Stroke:

82.0 mm x 94.6 mm

Displacement:

2979 cc (3.0 Liters)

Compression Ratio:

10.2:1

Horsepower:

300 hp @ 5800 rpm

Torque:

300 lb-ft (400 Nm) @ 1400-5000 rpm

Fuel System

Fuel Delivery:

Direct Injection (High Pressure)

Fuel Type:

Premium Unleaded Gasoline (91+ Octane Recommended)

Turbochargers:

Twin-Turbocharged, parallel configuration

Engine Management

ECU Type:

Bosch DME (Digital Motor Electronics) - specific model varies (e.g., MSV80)

Cooling System

Coolant Type:

BMW Blue Antifreeze/Coolant (G48)

Coolant Capacity:

Approx. 9.5 Liters (10.0 US Quarts)

🔧 Transmission

Standard

Type:

6-Speed Automatic (Steptronic)

Transmission Model:

GM 6L45 / 6L50

Optional

Type:

6-Speed Manual (Limited availability on 535xi)

Features

Automatic Features:

Steptronic manual shifting mode, Adaptive Transmission Control (ATC), Sport and Comfort modes

Fluid Specifications

Automatic Transmission Fluid Type:

Dexron VI (GM Official)

Fluid Capacity

Automatic Transmission Fluid Capacity:

Approx. 7.1 Liters (7.5 US Quarts) for complete fill

Drivetrain

System:

xDrive All-Wheel Drive

Transfer Case Fluid Type:

BMW Transfer Case Fluid (ATF-LT3, Pentosin DP3 or equivalent)

📐 Dimensions

Exterior

Length:

Sedan: 4841 mm (190.6 in) / Touring: 4898 mm (192.8 in)

Width:

1846 mm (72.7 in)

Height:

Sedan: 1468 mm (57.8 in) / Touring: 1491 mm (58.7 in)

Wheelbase:

3029 mm (119.3 in)

Interior

Front Headroom:

Approx. 970 mm (38.2 in)

Rear Legroom:

Approx. 876 mm (34.5 in)

Cargo

Trunk Volume Sedan:

Approx. 520 Liters (18.4 cu ft)

Cargo Volume Touring Seats Up:

Approx. 560 Liters (19.8 cu ft)

Cargo Volume Touring Seats Down:

Approx. 1650 Liters (58.3 cu ft)

Weights

Curb Weight Sedan:

Approx. 1770 kg (3902 lbs)

Curb Weight Touring:

Approx. 1870 kg (4123 lbs)

Gross Vehicle Weight Rating:

Varies by configuration, check vehicle VIN

Wheels Tires

Wheel Bolt Pattern:

5x120 mm

Center Bore:

72.5 mm

Standard Wheel Size:

17-inch or 18-inch alloy

Standard Tire Size Sedan:

225/55R17, 245/40R18 (front/rear staggered optional)

Standard Tire Size Touring:

225/55R17

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

5-Star (for 2007-2010 models where tested)

IIHS Side Impact Rating:

Good (for 2007-2010 models where tested)

IIHS Rear Impact Rating:

Good (for 2007-2010 models where tested)

IIHS Roof Strength Rating:

Good (for 2007-2010 models where tested)

Active Features

Stability Control:

Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)

Braking Features:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist

Drivetrain Safety:

xDrive All-Wheel Drive System

Passive Features

Airbags:

Frontal airbags, front side-impact airbags, head protection system (front and rear), active head restraints (front)

Seatbelts:

Three-point inertia-reel seatbelts with pretensioners and force limiters

💡 Technology Features

Infotainment

System Name:

iDrive (Controlled via Center Console Controller)

Display:

Central LCD Display (6.5-inch or optional 8.8-inch Professional Navigation)

Features:

Optional Navigation System (CCC or later CIC), Radio (AM/FM), CD Player, DVD Player (for navigation and audio), Sirius Satellite Radio, Bluetooth connectivity (phone and audio streaming), Aux input.

Driver Assistance

Features:

Cruise Control, Optional Adaptive Cruise Control (Active Cruise Control), Parking Distance Control (PDC), Optional Head-Up Display (HUD).

Connectivity

Bluetooth:

Integrated Bluetooth for hands-free calling and audio streaming.

Other Features

Comfort Access:

Keyless entry and start system.

Lighting:

Xenon Adaptive Headlights with cornering lights, LED taillights.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable Oil Service (Condition Based Service - CBS), typically around 10,000-15,000 miles or annually, depending on driving conditions. Consult manual or CBS indicator.

Air Filter Replacement:

Every 30,000-60,000 miles or as per CBS.

Cabin Filter Replacement:

Every 15,000-30,000 miles or annually.

Spark Plug Replacement:

Typically 60,000 miles for N54 engines.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Coolant Flush:

Every 4-5 years or as per CBS.

Fluid Specifications

Engine Oil Type:

SAE 0W-40 or 0W-30 Synthetic Engine Oil meeting BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) specifications.

Engine Oil Capacity:

Approx. 6.5 Liters (6.9 US Quarts) with filter change.

Power Steering Fluid Type:

Pentosin CHF 11S or equivalent hydraulic fluid.

Known Issues

Common Problems:

High-Pressure Fuel Pump (HPFP) failures, Ignition Coil failures, Injector issues (early models), Turbocharger wastegate rattle/failure, Oil gasket leaks (valve cover, oil pan), Water pump/thermostat failures, PCV system issues, Carbon buildup on intake valves (direct injection characteristic).

Preventative Maintenance

Recommendations:

Regular oil changes with high-quality synthetic oil, timely replacement of ignition coils and spark plugs, monitoring of fuel system pressure, occasional intake manifold walnut blasting to remove carbon buildup.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

Renowned for performance ('The Ultimate Driving Machine'), engineering excellence, and luxury. Established in 1916.

Model Evolution

E60 Platform:

The E60 generation (2003-2010) represented a significant shift in BMW's design language, introducing modern styling and advanced electronic systems. The 535xi variant was introduced to offer enhanced traction and performance in various weather conditions.

Production

Manufacturing Locations:

Primarily Dingolfing, Germany

Market Introduction:

The 535xi variant was introduced to cater to markets with demanding weather conditions and buyers seeking the performance of the N54 engine with the added benefit of all-wheel drive.

🏆 Awards & Recognition

Recognitions

Ward 10 Best Engines:

The BMW N54 3.0L twin-turbo inline-6 engine was a recipient of Ward's 10 Best Engines award multiple times during its production lifespan, recognizing its technological innovation, performance, and efficiency.

Vehicle Awards:

The BMW 5 Series (E60/E61) generation received numerous accolades and awards from automotive publications for its blend of luxury, performance, and technology throughout its production run.