Chevrolet Aveo 2007-2010 All Service Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Model Years Covered: 2007, 2008, 2009, 2010 Codes Platform: T200 (GM Gamma platform) 👋 Introduction Market Position Positioning: The Chevrolet Aveo (T200) was positioned as an affordable and fuel-efficient subcompact car, often competing with models like the Honda Fit, Toyota Yaris, and Ford Fiesta. Competitive Analysis Strengths: Known for its relatively spacious interior for its class, good fuel economy, and straightforward mechanical design. Weaknesses: Often cited for a less refined ride quality, basic interior materials, and less engaging driving dynamics compared to some rivals. Key Features Accessibility: Provides DIY enthusiasts and independent repair shops with the necessary technical data to perform virtually any service or repair task. Cost Savings: Empowers owners to significantly reduce maintenance and repair costs by performing tasks themselves. Knowledge Acquisition: Facilitates a deep understanding of the vehicle's systems, enhancing diagnostic capabilities and preventative maintenance. 📋 Manual Details Coverage Areas General Maintenance: Included Troubleshooting: Included Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagram: Included Electrical System: Included Suspension: Included Periodic Lubrication: Included Steering: Included Cooling System: Included Fuel Injection Fuel System: Included Emission System: Included Engine Control System: Included Chassis Body: Included Restraint System: Included Axle: Included Page Count Estimated Pages: Varies by specific edition, typically 1000+ pages for comprehensive factory service manuals. Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly of engine components including cylinder heads, blocks, pistons, crankshafts, camshafts, and timing systems. Engine Performance: Covers ignition system, fuel delivery, emissions controls, cooling system operation, lubrication system, and engine management systems. Transmission Manual: Repair and maintenance for manual transmissions, including clutch system, gear inspection, bearing replacement, and linkage adjustments. Transmission Automatic: Service procedures for automatic transmissions, including fluid checks, filter replacement, valve body diagnosis, torque converter service, and electronic control systems. Brakes: Detailed instructions for hydraulic brake systems, including disc and drum brake service, caliper and wheel cylinder replacement, brake fluid specifications, bleeding procedures, and ABS system troubleshooting. Steering Suspension: Covers power steering systems (hydraulic or electric), steering gear repair, suspension components (struts, shocks, control arms, ball joints), alignment specifications, and wheel bearing service. Electrical System: Comprehensive electrical schematics, component location guides, wiring harness diagrams, troubleshooting for starting and charging systems, lighting, power accessories, and fuses/relays. Body And Chassis: Information on body panel repair, door mechanisms, interior trim removal, chassis lubrication points, and basic body structural information. Restraint Systems: Covers airbag system diagnosis, seatbelt service, and related safety component information. Procedures Included Diagnostic Procedures: Step-by-step troubleshooting guides for common and complex issues, including diagnostic trouble codes (DTCs) and their interpretations. Maintenance Procedures: Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and belt inspection. Repair Procedures: Detailed, illustrated instructions for disassembling, repairing, and reassembling major vehicle components and systems. Specifications Data: Torque specifications, clearances, fluid types and capacities, engine data, and other critical technical parameters. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls. 📊 Manual Specifications File Format Format: PDF Readability: Searchable text and high-resolution diagrams for clarity. Compatibility: Compatible with all operating systems (Windows, macOS, Linux) and portable devices with Adobe PDF Reader. Print Quality Print Option: Printable pages for on-site use. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Options: Primarily the 1.6L (1598 cc) Ecotec LXT I4, also known as the GM Family 0 engine. Some markets may have offered a 1.4L variant. Performance Horsepower 1.6L: Approximately 105-108 hp (78-81 kW) at 6000-6200 rpm, depending on specific tuning and market. Torque 1.6L: Approximately 105-107 lb-ft (142-145 Nm) at 3800-4000 rpm. Fuel System Injection Type: Multi-port Fuel Injection (MPI), controlled by an Electronic Control Module (ECM). Fuel Type: Unleaded Gasoline Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Ignition Ignition System Type: Distributorless Ignition System (DIS) with coil-on-plug ignition. 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features Automatic Transmission Control: Electronically controlled with overdrive. Fluid Specifications Manual Transmission Fluid: GM Manual Transmission Fluid (GM P/N 12345349 or equivalent GL-4, SAE 75W-85 or 75W-90) Automatic Transmission Fluid: Dexron III H (GM P/N 19250845 or equivalent) 📐 Dimensions Exterior Wheelbase: Approx. 97.6 inches (2480 mm) Length: Approx. 156.1 inches (3965 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 59.9 inches (1520 mm) Weights Curb Weight: Approx. 2300-2500 lbs (1043-1134 kg) depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 4-star (for models without side airbags) NHTSA Front Crash Test Passenger: 4-star (for models without side airbags) IIHS Side Impact Rating: Good (with side...
The Chevrolet Aveo (T200) was positioned as an affordable and fuel-efficient subcompact car, often competing with models like the Honda Fit, Toyota Yaris, and Ford Fiesta.
Competitive Analysis
Strengths:
Known for its relatively spacious interior for its class, good fuel economy, and straightforward mechanical design.
Weaknesses:
Often cited for a less refined ride quality, basic interior materials, and less engaging driving dynamics compared to some rivals.
Key Features
Accessibility:
Provides DIY enthusiasts and independent repair shops with the necessary technical data to perform virtually any service or repair task.
Cost Savings:
Empowers owners to significantly reduce maintenance and repair costs by performing tasks themselves.
Knowledge Acquisition:
Facilitates a deep understanding of the vehicle's systems, enhancing diagnostic capabilities and preventative maintenance.
📋 Manual Details
Coverage Areas
General Maintenance:
Included
Troubleshooting:
Included
Engine Service Repair:
Included
Transmission Service Repair:
Included
Brake System:
Included
Wiring Diagram:
Included
Electrical System:
Included
Suspension:
Included
Periodic Lubrication:
Included
Steering:
Included
Cooling System:
Included
Fuel Injection Fuel System:
Included
Emission System:
Included
Engine Control System:
Included
Chassis Body:
Included
Restraint System:
Included
Axle:
Included
Page Count
Estimated Pages:
Varies by specific edition, typically 1000+ pages for comprehensive factory service manuals.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of engine components including cylinder heads, blocks, pistons, crankshafts, camshafts, and timing systems.
Engine Performance:
Covers ignition system, fuel delivery, emissions controls, cooling system operation, lubrication system, and engine management systems.
Transmission Manual:
Repair and maintenance for manual transmissions, including clutch system, gear inspection, bearing replacement, and linkage adjustments.
Transmission Automatic:
Service procedures for automatic transmissions, including fluid checks, filter replacement, valve body diagnosis, torque converter service, and electronic control systems.
Brakes:
Detailed instructions for hydraulic brake systems, including disc and drum brake service, caliper and wheel cylinder replacement, brake fluid specifications, bleeding procedures, and ABS system troubleshooting.
Steering Suspension:
Covers power steering systems (hydraulic or electric), steering gear repair, suspension components (struts, shocks, control arms, ball joints), alignment specifications, and wheel bearing service.
Electrical System:
Comprehensive electrical schematics, component location guides, wiring harness diagrams, troubleshooting for starting and charging systems, lighting, power accessories, and fuses/relays.
Body And Chassis:
Information on body panel repair, door mechanisms, interior trim removal, chassis lubrication points, and basic body structural information.
Restraint Systems:
Covers airbag system diagnosis, seatbelt service, and related safety component information.
Procedures Included
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and complex issues, including diagnostic trouble codes (DTCs) and their interpretations.
Maintenance Procedures:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and belt inspection.
Repair Procedures:
Detailed, illustrated instructions for disassembling, repairing, and reassembling major vehicle components and systems.
Specifications Data:
Torque specifications, clearances, fluid types and capacities, engine data, and other critical technical parameters.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Readability:
Searchable text and high-resolution diagrams for clarity.
Compatibility:
Compatible with all operating systems (Windows, macOS, Linux) and portable devices with Adobe PDF Reader.
Print Quality
Print Option:
Printable pages for on-site use.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily the 1.6L (1598 cc) Ecotec LXT I4, also known as the GM Family 0 engine. Some markets may have offered a 1.4L variant.
Performance
Horsepower 1.6L:
Approximately 105-108 hp (78-81 kW) at 6000-6200 rpm, depending on specific tuning and market.
Torque 1.6L:
Approximately 105-107 lb-ft (142-145 Nm) at 3800-4000 rpm.
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI), controlled by an Electronic Control Module (ECM).
Fuel Type:
Unleaded Gasoline
Engine Construction
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Ignition
Ignition System Type:
Distributorless Ignition System (DIS) with coil-on-plug ignition.
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
Automatic Transmission Control:
Electronically controlled with overdrive.
Fluid Specifications
Manual Transmission Fluid:
GM Manual Transmission Fluid (GM P/N 12345349 or equivalent GL-4, SAE 75W-85 or 75W-90)
Automatic Transmission Fluid:
Dexron III H (GM P/N 19250845 or equivalent)
📐 Dimensions
Exterior
Wheelbase:
Approx. 97.6 inches (2480 mm)
Length:
Approx. 156.1 inches (3965 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 59.9 inches (1520 mm)
Weights
Curb Weight:
Approx. 2300-2500 lbs (1043-1134 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
4-star (for models without side airbags)
NHTSA Front Crash Test Passenger:
4-star (for models without side airbags)
IIHS Side Impact Rating:
Good (with side airbags)
Active Features
ABS:
Available Anti-lock Braking System (ABS)
Passive Features
Airbags:
Standard front airbags; optional front-seat side-impact airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Base models typically featured an AM/FM stereo with CD player. Higher trims may have offered MP3 playback capability and additional speakers.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Available on some models for connecting external audio devices.
Features
Keyless Entry:
Available on certain trim packages.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil).
Air Filter Replacement:
Every 20,000-30,000 miles (32,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Approximately 100,000 miles (160,000 km) for iridium or platinum-tipped spark plugs.
Coolant Flush Interval:
Every 60,000 miles (96,000 km) or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, meeting GM standard GM6094M. (Check specific owner's manual for confirmation).
Coolant Type:
GM Engine Coolant, bright green (ethylene glycol based) meeting GM standard GM6277M.
Known Issues
Common Complaints:
Potential issues can include evaporator core leaks (leading to AC issues), premature wear of suspension components (bushings, ball joints), and occasional electrical glitches.
Engine Noise:
Some owners have reported occasional engine knocking or ticking noises, often related to valve train components or fuel quality.
Transmission Issues:
Automatic transmissions may exhibit harsh shifting or slipping if fluid and filter are not maintained.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet, founded in 1911, has a long history of producing a wide range of vehicles, from economy cars to trucks and performance vehicles.
Model Evolution
T200 Generation:
The T200 platform Aveo was introduced globally in 2002, with the specific 2007-2010 models representing a significant facelift and update over earlier versions, including revised styling, interior appointments, and available features.
Production
Manufacturing Locations:
The Aveo (T200) was manufactured by General Motors and its affiliates in various locations, including South Korea (Daewoo/GM Korea), Thailand, and other global facilities.
🏆 Awards & Recognition
Recognitions
Safety Awards:
While not a recipient of major segment-defining awards, the Aveo generally achieved acceptable safety ratings for its class during its production run.
Ratings
Fuel Economy Ratings:
Generally good fuel economy for its segment, often achieving EPA estimates in the high 20s to low 30s MPG combined.
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