OPEL AGILA B 2007-2011 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Opel Model: Agila B Model Years Covered: 2007-2011 👋 Introduction Market Position Segment: Compact MPV / City Car Competitive Analysis Key Competitors: Suzuki Splash (which the Agila B is based on), Fiat 500, Hyundai i10, Kia Picanto, Ford Ka. Key Features Highlight: The Opel Agila B is known for its compact dimensions, practical interior packaging for its size, and agile handling, making it well-suited for urban environments. It shares its platform with the Suzuki Splash, benefiting from Suzuki's engineering in smaller vehicles. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Page Count Estimated Page Count: Varies based on specific content and formatting, but comprehensive manuals for this era typically range from 1500-3000 pages when including all diagrams and data. Manual Type Type: Service and Repair Manual Language Language: English (based on product description indicating 'easy to read text sections with top quality instructions') Format Format: Digital Download (ISO file, intended for burning to DVD or mounting on virtual drive) Installation Requirements Os Compatibility: Windows 2000 Pro SP3/SP4 (32-bit) and Windows XP Pro SP2 (32-bit). Explicitly states 'not working on 64 Bit'. 📖 Manual Coverage Systems Covered Powertrain: Engine Lubrication and Cooling, Engine Fuel System, Engine Combustion System, Fuel Injection System, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Gearbox & Clutch, Transmission System, Alternator/Starter Clutch Chassis And Body: Wheels & Tyres, Braking System, Suspension, Chassis, Frame/Body Panels/Exhaust System, Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe, Body & Fixtures Electrical And Electronic: Electrical System, Electric Starter, Ignition System, Battery/Charging System, Lights/Meters/Switches, Wiring Diagrams Engine Mechanical: Engine assembly (cylinder head, crankcase, pistons, crankshaft), valve timing, lubrication system, cooling system, fuel system, exhaust system, engine mounts, engine removal/installation. Transmission And Drivetrain: Manual and automatic gearbox overhauls, clutch replacement, drive shafts, differentials, gearbox mounts, gear linkage. Braking System: Brake fluid, brake lines, master cylinder, wheel cylinders, brake calipers, brake pads, brake discs, parking brake system, ABS system components. Suspension And Steering: Front suspension components (struts, control arms, ball joints), rear suspension components (axle, springs, shock absorbers), wheel bearings, steering rack, power steering system (if equipped), steering column. Fuel And Exhaust: Fuel tank, fuel pump, fuel lines, fuel filter, injectors, throttle body, exhaust manifold, catalytic converter, muffler, exhaust pipes. Procedures Included Maintenance And Inspection: Periodic checks & Adjustments, Maintenance, Troubleshooting Repair And Overhaul: Complete disassembly and reassembly procedures for all major systems, Engine Removal and Installation Troubleshooting Guides: Diagnostic trees and symptom-based troubleshooting for common drivability, electrical, and mechanical issues. Body And Interior: Body panel replacement, door repairs, glass replacement, interior trim removal and installation, seat adjustments, heating and ventilation system, air conditioning system (if equipped). Technical Depth Depth: Comprehensive, covering everything from basic maintenance and routine checks to detailed diagnostic procedures, component replacement, and complete engine/transmission overhauls. Diagnostic Procedures: Detailed instructions for checking sensor readings, performing actuator tests, and interpreting diagnostic trouble codes (DTCs) if the vehicle is OBD-II compliant and the manual includes diagnostic tool information. Repair Specifications: Torque specifications for all fasteners, clearances, alignments, fluid capacities, and specialized tool requirements for various repair tasks. Electrical System Charging Starting Ignition: Alternator, starter motor, battery, ignition coils, spark plugs, engine control module (ECM) related to ignition. Lighting And Indicators: Headlights, taillights, brake lights, turn signals, interior lights, fog lights (if equipped), fuse box, relays. Control Systems: Window regulators, central locking, mirrors, wipers, horn, instrument cluster, switches, sensors related to various systems. 📊 Manual Specifications File Format Disk Format: ISO Image Disk Creation Method: The instructions clearly state to burn the ISO in 'IMAGE MODE' (as a bootable disc, not data) or mount it as a virtual drive. This is common for software that installs directly from disk. Print Quality Print Quality Notes: The manual itself is described as having 'top quality instructions' and 'easy to read text sections'. When burned to DVD or mounted, it should provide a clear and legible display of text, diagrams, and images. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Typically offered with a choice of petrol engines, notably a 1.0L 3-cylinder and a 1.2L 4-cylinder engine. Diesel options may also be available depending on the market. (Specific engine codes and detailed specifications are expected within the manual). Engine Code Example: Z10XEP (1.0L 3-cylinder) or Z12XEP (1.2L 4-cylinder) are common for this generation. Performance Performance Characteristics: Focuses on fuel efficiency and urban drivability rather than outright power. Power outputs would generally be in the range of 60-95 PS depending on the specific engine and tune. (Detailed performance figures available in manual). Horsepower Range: 1.0L: approx. 60-65 PS; 1.2L: approx. 75-80 PS Torque Range: 1.0L: approx. 90-95 Nm; 1.2L: approx. 110-115 Nm Fuel System Fuel Delivery: Likely utilizes multi-point fuel injection (MPI) or sequential multi-port fuel injection (SFI) for...
Suzuki Splash (which the Agila B is based on), Fiat 500, Hyundai i10, Kia Picanto, Ford Ka.
Key Features
Highlight:
The Opel Agila B is known for its compact dimensions, practical interior packaging for its size, and agile handling, making it well-suited for urban environments. It shares its platform with the Suzuki Splash, benefiting from Suzuki's engineering in smaller vehicles.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Estimated Page Count:
Varies based on specific content and formatting, but comprehensive manuals for this era typically range from 1500-3000 pages when including all diagrams and data.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (based on product description indicating 'easy to read text sections with top quality instructions')
Format
Format:
Digital Download (ISO file, intended for burning to DVD or mounting on virtual drive)
Installation Requirements
Os Compatibility:
Windows 2000 Pro SP3/SP4 (32-bit) and Windows XP Pro SP2 (32-bit). Explicitly states 'not working on 64 Bit'.
Complete disassembly and reassembly procedures for all major systems, Engine Removal and Installation
Troubleshooting Guides:
Diagnostic trees and symptom-based troubleshooting for common drivability, electrical, and mechanical issues.
Body And Interior:
Body panel replacement, door repairs, glass replacement, interior trim removal and installation, seat adjustments, heating and ventilation system, air conditioning system (if equipped).
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and routine checks to detailed diagnostic procedures, component replacement, and complete engine/transmission overhauls.
Diagnostic Procedures:
Detailed instructions for checking sensor readings, performing actuator tests, and interpreting diagnostic trouble codes (DTCs) if the vehicle is OBD-II compliant and the manual includes diagnostic tool information.
Repair Specifications:
Torque specifications for all fasteners, clearances, alignments, fluid capacities, and specialized tool requirements for various repair tasks.
Electrical System
Charging Starting Ignition:
Alternator, starter motor, battery, ignition coils, spark plugs, engine control module (ECM) related to ignition.
Window regulators, central locking, mirrors, wipers, horn, instrument cluster, switches, sensors related to various systems.
📊 Manual Specifications
File Format
Disk Format:
ISO Image
Disk Creation Method:
The instructions clearly state to burn the ISO in 'IMAGE MODE' (as a bootable disc, not data) or mount it as a virtual drive. This is common for software that installs directly from disk.
Print Quality
Print Quality Notes:
The manual itself is described as having 'top quality instructions' and 'easy to read text sections'. When burned to DVD or mounted, it should provide a clear and legible display of text, diagrams, and images.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Typically offered with a choice of petrol engines, notably a 1.0L 3-cylinder and a 1.2L 4-cylinder engine. Diesel options may also be available depending on the market. (Specific engine codes and detailed specifications are expected within the manual).
Engine Code Example:
Z10XEP (1.0L 3-cylinder) or Z12XEP (1.2L 4-cylinder) are common for this generation.
Performance
Performance Characteristics:
Focuses on fuel efficiency and urban drivability rather than outright power. Power outputs would generally be in the range of 60-95 PS depending on the specific engine and tune. (Detailed performance figures available in manual).
Horsepower Range:
1.0L: approx. 60-65 PS; 1.2L: approx. 75-80 PS
Torque Range:
1.0L: approx. 90-95 Nm; 1.2L: approx. 110-115 Nm
Fuel System
Fuel Delivery:
Likely utilizes multi-point fuel injection (MPI) or sequential multi-port fuel injection (SFI) for petrol variants, with potential for advanced fuel delivery systems in later models. (Manual will detail specific injection systems).
🔧 Transmission
Standard
Transmission Type:
Typically offered with a 5-speed manual transmission as standard.
Optional
Transmission Type:
An optional 4-speed automatic transmission was often available.
Features
Gearbox Details:
The manual covers detailed procedures for both manual and automatic transmissions, including clutch operation, gear selection mechanisms, and transmission fluid management.
📐 Dimensions
Exterior
Length:
Approximately 3600-3650 mm (dependent on specific model year and trim)
Width:
Approximately 1600-1620 mm
Height:
Approximately 1550-1590 mm
Weights
Curb Weight:
Typically in the range of 950-1050 kg (depending on engine and transmission)
Gross Vehicle Weight:
Typically around 1450-1550 kg, depending on configuration and options. (Manual will list precise GVWR).
🛡️ Safety Features
Ratings
Euro Ncap Score:
The Agila B (as Suzuki Splash) achieved a 4-star Euro NCAP safety rating in its original testing, indicating good occupant protection for its class. (Specific details and breakdown available in manual).
Active Features
Braking System:
Front ventilated discs, Rear drum brakes are typical. ABS with EBD (Electronic Brakeforce Distribution) and Brake Assist were often optional or standard on higher trims. (Manual details system components and diagnostics).
Passive Features
Airbags:
Front airbags for driver and passenger were standard. Side airbags and curtain airbags were often optional depending on market and trim level. (Manual covers airbag system diagnostics and replacement).
💡 Technology Features
Infotainment
Audio System:
Base models often feature a basic FM/AM radio with CD player and auxiliary input. Higher trims may offer upgraded audio systems with more speakers and steering wheel controls. (Manual covers stereo system removal, installation, and wiring).
Driver Assistance
Cruise Control:
Cruise control was typically an optional feature, especially on higher trim levels. (Manual details installation and troubleshooting if equipped).
Connectivity
Usb Aux Input:
Auxiliary input for external audio devices was common. USB connectivity became more prevalent in later models or higher trims. (Manual assists with identifying and accessing these ports).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically recommended every 15,000 km or 12 months, whichever comes first, for petrol engines. Diesel intervals may vary. (Exact intervals specified in manual based on engine type and driving conditions).
Fluid Specifications
Engine Oil Type:
Likely requires low-viscosity synthetic or semi-synthetic engine oil, such as 5W-30 or 0W-30, meeting specific ACEA or API specifications (e.g., ACEA A3/B4 or C3). (Manual will provide exact GM/Opel approved specifications and viscosity grades).
Coolant Type:
Typically uses an ethylene glycol-based coolant with an anti-corrosion additive package, usually a long-life silicate-free formulation (e.g., Dex-Cool equivalent or GM-approved coolant). (Manual will specify GM Part Number and type).
Transmission Fluid Manual:
Typically GL-4 rated gear oil, viscosity grade 75W-80 or 75W-90. (Manual will specify GM Part Number and exact specification).
Transmission Fluid Automatic:
Dexron-III or equivalent ATF fluid. (Manual will specify GM Part Number and exact specification).
Brake Fluid Type:
DOT 4 brake fluid is standard. (Manual will specify GM Part Number and type).
Power Steering Fluid:
Typically Dexron-III or a dedicated power steering fluid. (Manual will specify exact type and GM Part Number).
Known Issues
Common Problems:
Potential issues can include minor electrical glitches, wear on suspension components due to urban driving, and clutch wear on high-mileage manual transmission models. The 1.0L engine can sometimes be sensitive to timing chain wear if oil changes are neglected. (Manual provides detailed troubleshooting for these and other potential issues).
📚 Vehicle History
Brand Heritage
Opel Legacy:
Opel, a German automotive manufacturer, has a long history of producing reliable and practical vehicles for the European market, often focusing on value and efficient engineering.
Model Evolution
Agila Development:
The Agila B is the second generation of Opel's small MPV/city car, a joint venture with Suzuki. It is based on the Suzuki Splash and represents an evolution in styling and interior packaging compared to the first-generation Agila A.
Platform Sharing:
The Opel Agila B is a rebadged version of the second-generation Suzuki Splash, highlighting Opel's strategy to utilize Suzuki's expertise in small car manufacturing and development.
Production
Manufacturing Location:
Produced at the Magna Steyr plant in Graz, Austria, and also at the Suzuki plant in Esztergom, Hungary.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While specific awards for the Agila B are less prominent than for larger models, it consistently received praise for its practicality, value for money, and suitability as an affordable urban car. Its strong Euro NCAP rating is a significant recognition of its safety standards.
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