🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 900 Custom Model Code: VN900C Primary Model Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Codes Manual Product Code: N/A (Derived from product name) 👋 Introduction Market Position Segment: Mid-size cruiser motorcycle Target Audience: Riders seeking a stylish, customizable, and accessible cruiser experience Competitive Analysis Key Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard S40/S50 Unique Selling Points: Distinctive 'custom' styling, reliable V-twin engine, accessible price point, robust aftermarket support Key Features Styling: Low-slung profile, sculpted fuel tank, drag-style handlebars, teardrop mirrors, extensive chrome accents Engine Type: Liquid-cooled, 4-stroke, V-twin 📋 Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Vehicle Type: Motorcycle Regional Applicability: Global (Technical specifications generally consistent, but regional variations in emissions and parts may exist) Page Count Estimated Pages: Likely 500-800+ pages (typical for comprehensive workshop manuals) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (internal components, cooling, lubrication), Fuel System (injection, carburetion if applicable to specific market variants), Transmission, Clutch, Final Drive (belt drive system) Chassis: Frame, Suspension (front forks, rear shock absorber), Steering, Wheels, Tires, Brakes (front and rear systems, hydraulic components) Electrical: Ignition System, Lighting System, Charging System (stator, regulator/rectifier, battery), Starting System, Instrumentation, Wiring Diagrams, ECU/ECM diagnostics Body And Trim: Bodywork, Fenders, Fuel Tank, Seat, Handlebars, Controls, Accessories mounting Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacement, lubrication, chain/belt adjustment Troubleshooting: Diagnostic procedures, common fault identification, symptom-based troubleshooting guides Repair: Component disassembly, inspection, repair, and reassembly for all major systems Specifications And Data: Torque specifications, clearance measurements, electrical resistance values, diagnostic codes Technical Depth Depth: Comprehensive: from basic adjustments to complete engine rebuilds and electrical system diagnostics Diagnostic Coverage: Detailed diagnostic flowcharts and explanations for common issues Special Tools: Identification and usage of specialized tools required for specific procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within the PDF for easy navigation Print Quality Image Resolution: High-resolution images and diagrams for clarity Readability: Designed for clear reading and interpretation of technical information Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 52-degree V-twin Displacement: 892 cc (54.4 cubic inches) Bore X Stroke: 92.0 x 68.0 mm Valve Train: SOHC, 2 valves per cylinder, pushrod actuation Compression Ratio: 9.5:1 Cooling System: Liquid-cooled Performance Horsepower Estimated: ~50-55 HP (at crank, estimates vary) Torque Estimated: ~50-55 lb-ft (at crank, estimates vary) Fuel System Fuel Delivery: Fuel Injection (EFI) with dual 34mm throttle bodies Fuel Type: Unleaded gasoline, 87 octane or higher recommended Fuel Tank Capacity: 4.0 US gallons (15.1 Liters) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch: Wet, multi-disc Final Drive: Belt Drive Features Gear Ratios: Specific gear ratios detailed in manual Transmission Fluid: Kawasaki Genuine Gear Oil API GL-4 SAE 80W-90 (or equivalent) 📐 Dimensions Exterior Overall Length: ~92.5 inches (2350 mm) Overall Width: ~37.0 inches (940 mm) Overall Height: ~43.9 inches (1115 mm) Wheelbase: ~64.8 inches (1645 mm) Ground Clearance: ~4.7 inches (120 mm) Seat Height: ~26.7 inches (678 mm) Weights Dry Weight: ~537.9 lbs (244 kg) Curb Weight: ~571.1 lbs (259 kg) 🛡️ Safety Features Ratings Crash Safety Ratings: N/A (Motorcycles are not subject to automotive crash test ratings like NHTSA or Euro NCAP) Active Features Braking System: Hydraulic disc brakes front and rear ABS Availability: Standard ABS on some later models/regions, optional on others (check VIN or specific market documentation) Lighting: Halogen headlight, LED tail light, standard turn signals Passive Features Frame Construction: Steel double-cradle frame for stability Tires: Tubeless tires: Front 80/90-21 M/C 48H, Rear 180/70-15 M/C 76H (specific brands/models may vary) Mirrors: Large, adjustable mirrors for improved rearward visibility 💡 Technology Features Infotainment Instrumentation: Analog speedometer, digital display for odometer, trip meter, clock, fuel gauge, and indicator lights. Handlebar-mounted tachometer on some variants or aftermarket additions. Driver Assistance ABS: Available on certain models/years, providing enhanced braking control. Connectivity Diagnostic Ports: Access to diagnostic codes via a proprietary connector, requiring specific tools or methods detailed in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,700 miles or 6 months, whichever comes first (check manual for exact specification) Engine Tune Up Interval: Refer to manual; typically includes spark plug inspection/replacement, air filter cleaning/replacement, and valve clearance checks at higher mileage intervals (e.g., 7,500-15,000 miles) Belt Tension Check: Regular checks are crucial for the belt drive system, typically every oil change or as per manual recommendations. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or SH or SF or SE, JASO MA or MA2 Engine Oil Capacity: ~3.2 US qt (3.0 L) without filter change, ~3.4 US qt (3.2 L) with filter change (check manual for precise capacity) Coolant Type:...
Global (Technical specifications generally consistent, but regional variations in emissions and parts may exist)
Page Count
Estimated Pages:
Likely 500-800+ pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (internal components, cooling, lubrication), Fuel System (injection, carburetion if applicable to specific market variants), Transmission, Clutch, Final Drive (belt drive system)
Comprehensive: from basic adjustments to complete engine rebuilds and electrical system diagnostics
Diagnostic Coverage:
Detailed diagnostic flowcharts and explanations for common issues
Special Tools:
Identification and usage of specialized tools required for specific procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within the PDF for easy navigation
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Readability:
Designed for clear reading and interpretation of technical information
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 52-degree V-twin
Displacement:
892 cc (54.4 cubic inches)
Bore X Stroke:
92.0 x 68.0 mm
Valve Train:
SOHC, 2 valves per cylinder, pushrod actuation
Compression Ratio:
9.5:1
Cooling System:
Liquid-cooled
Performance
Horsepower Estimated:
~50-55 HP (at crank, estimates vary)
Torque Estimated:
~50-55 lb-ft (at crank, estimates vary)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) with dual 34mm throttle bodies
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended
Fuel Tank Capacity:
4.0 US gallons (15.1 Liters)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch:
Wet, multi-disc
Final Drive:
Belt Drive
Features
Gear Ratios:
Specific gear ratios detailed in manual
Transmission Fluid:
Kawasaki Genuine Gear Oil API GL-4 SAE 80W-90 (or equivalent)
📐 Dimensions
Exterior
Overall Length:
~92.5 inches (2350 mm)
Overall Width:
~37.0 inches (940 mm)
Overall Height:
~43.9 inches (1115 mm)
Wheelbase:
~64.8 inches (1645 mm)
Ground Clearance:
~4.7 inches (120 mm)
Seat Height:
~26.7 inches (678 mm)
Weights
Dry Weight:
~537.9 lbs (244 kg)
Curb Weight:
~571.1 lbs (259 kg)
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycles are not subject to automotive crash test ratings like NHTSA or Euro NCAP)
Active Features
Braking System:
Hydraulic disc brakes front and rear
ABS Availability:
Standard ABS on some later models/regions, optional on others (check VIN or specific market documentation)
Lighting:
Halogen headlight, LED tail light, standard turn signals
Passive Features
Frame Construction:
Steel double-cradle frame for stability
Tires:
Tubeless tires: Front 80/90-21 M/C 48H, Rear 180/70-15 M/C 76H (specific brands/models may vary)
Mirrors:
Large, adjustable mirrors for improved rearward visibility
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, digital display for odometer, trip meter, clock, fuel gauge, and indicator lights. Handlebar-mounted tachometer on some variants or aftermarket additions.
Driver Assistance
ABS:
Available on certain models/years, providing enhanced braking control.
Connectivity
Diagnostic Ports:
Access to diagnostic codes via a proprietary connector, requiring specific tools or methods detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,700 miles or 6 months, whichever comes first (check manual for exact specification)
Engine Tune Up Interval:
Refer to manual; typically includes spark plug inspection/replacement, air filter cleaning/replacement, and valve clearance checks at higher mileage intervals (e.g., 7,500-15,000 miles)
Belt Tension Check:
Regular checks are crucial for the belt drive system, typically every oil change or as per manual recommendations.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH or SF or SE, JASO MA or MA2
Engine Oil Capacity:
~3.2 US qt (3.0 L) without filter change, ~3.4 US qt (3.2 L) with filter change (check manual for precise capacity)
Corrosion on connectors, stator/regulator failure (though generally reliable for this generation)
Fuel System Maintenance:
Occasional injector cleaning or fuel filter replacement may be recommended.
📚 Vehicle History
Brand Heritage
Kawasaki Heritage:
Kawasaki Heavy Industries has a long and storied history in motorcycle manufacturing, dating back to the 1950s, known for performance, innovation, and reliability across various motorcycle segments.
Model Evolution
Vulcan Lineage:
The Vulcan line has been a staple of Kawasaki's cruiser offerings since the late 1980s, evolving through various displacements and styles. The 900 Custom model was introduced to offer a more stylized, 'ready-to-customize' platform within the popular mid-size cruiser segment.
Production
Manufacturing Location:
Typically manufactured in Japan or in assembly plants in other regions.
Production Period:
2007-2015 for this specific manual's coverage, with updates and variations in subsequent years.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not typically awarded specific industry awards as a model, but highly regarded within its segment for value and customization potential.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its class due to reliability and riding comfort.
Certifications
Emissions Compliance:
Meets EPA and CARB emissions standards for the respective model years and regions.
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