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Aprilia RS50 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Year: 2007 Generation Model Generation: Second Generation (2006-2010) Codes Chassis Code: AM6 (Minarelli engine variant) 👋 Introduction Market Position Market Position: High-performance entry-level sport motorcycle, popular among younger riders and enthusiasts for its styling and handling. Target Audience: Young riders obtaining their motorcycle license, enthusiasts seeking a sporty and engaging riding experience in a lightweight package. Competitive Analysis Competitive Analysis: Competed directly with other 50cc sportbikes from manufacturers like Derbi (GPR50), Gilera (SC50), and Yamaha (TZR50), often praised for its premium components and Italian design. Key Features Key Features: Aggressive sportbike styling, potent 50cc two-stroke engine, capable chassis and suspension for its class, premium Aprilia build quality. 📋 Manual Details Coverage Areas Coverage Areas: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Troubleshooting, Diagnostics, Maintenance, Repair, Rebuild, Restoration Page Count Estimated Page Count: Hundreds (actual number not specified but described as comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical (Top End, Lubrication, Crankshaft, Transmission), Fuel System, Cooling System, Clutch, Final Drive, Wheels, Tires, Brakes, Suspension, Steering, Frame, Electrical System (including Wiring Diagrams), Chassis Components Diagnostic Tools: Covers diagnostic procedures that may involve basic hand tools, multimeters, and potentially specialized testers as used by factory technicians. Electrical System Detail: Comprehensive coverage of the electrical system, including detailed wiring diagrams, component testing, and troubleshooting for lighting, ignition, and charging systems. Procedures Included Procedures Included: Diagnosis of engine fault symptoms, evaluation of repair approaches, testing of suspected parts, tracing and verifying wiring diagrams, understanding engine management systems, common fixes, pre-emptive maintenance checks, detailed step-by-step repair and maintenance procedures, troubleshooting, advanced diagnostics, rebuild procedures, restoration processes. Tuning Information: The manual likely includes baseline specifications for engine tuning and may offer guidance on common performance enhancements, although advanced tuning may require supplemental resources. Troubleshooting Guide: Advanced troubleshooting guide with symptom-based diagnosis and step-by-step solutions for a wide range of mechanical and electrical issues. Technical Depth Technical Depth: Complete factory-level detail, covering everything from basic maintenance to complete rebuilds and restorations, equivalent to what professional technicians know. 📊 Manual Specifications File Format File Format: PDF Operating System Compatibility: Windows and Mac OS (for PDF Reader) Print Quality Print Quality: High resolution, printable (entire manual or select pages) Searchable: Yes (PDF search functionality) Binding Type Binding Type: N/A (Digital Download - Printable) Paper Type Paper Type: N/A (Digital Download - Printable) ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke Displacement: 49.3 cc Bore X Stroke: 40.3 mm x 39.1 mm Cooling System: Liquid-Cooled Induction System: Carbureted (typically Dell'Orto PHBN 17.5) Engine Manufacturer: Minarelli (AM6) Power Delivery Characteristics: Typical 50cc 2-stroke; punchy at mid-to-high RPM, requires frequent gear changes to stay in the powerband. Performance Horsepower Estimate: Approx. 6-8 HP (stock, restricted for licensing purposes) Fuel System Fuel Type: Unleaded Gasoline (requires 2-stroke oil mixture) Carburetor Details: Specifics covered in manual, typically single barrel. Fuel Pump: Gravity feed from fuel tank to carburetor. 🔧 Transmission Standard Transmission Type: 6-Speed Manual Features Clutch Type: Wet Multi-plate Gear Ratios: Specific gear ratios are detailed in the manual for each of the 6 speeds and final drive. 📐 Dimensions Exterior Length: Approx. 1950 mm (varies slightly) Width: Approx. 720 mm (varies slightly) Height: Approx. 1140 mm (varies slightly) Wheelbase: Approx. 1350 mm Weights Dry Weight: Approx. 115 kg Fuel Capacity: Approx. 13 liters Payload Capacity: N/A (Motorcycle) 🛡️ Safety Features Ratings Safety Ratings: Not typically subjected to formal crash safety ratings like cars. Active Features Active Safety Features: Disc Brakes (Front & Rear) Braking System Front: Hydraulic Disc Brake, specific caliper and rotor details in manual. Braking System Rear: Hydraulic Disc Brake, specific caliper and rotor details in manual. Passive Features Passive Safety Features: Frame structure, rider protective gear (not part of vehicle). 💡 Technology Features Infotainment Infotainment Features: N/A (Basic motorcycle instrumentation) 🔧 Maintenance Service Intervals Service Intervals: Specific intervals (e.g., oil change, spark plug replacement, filter cleaning) are detailed within the manual. Typical for 50cc 2-strokes may include 3,000-5,000 km for top-end rebuilds, with more frequent checks of chain, tires, and brakes. Fluid Specifications Engine Oil Type: High-quality 2-stroke synthetic or semi-synthetic oil (specific API/JASO ratings detailed in manual). Coolant Type: Ethylene glycol based coolant, mixed with distilled water (specific concentration/ratio detailed in manual). Brake Fluid Type: DOT 4 (specified in manual for hydraulic systems). Transmission Oil Type: Specific gear oil viscosity and type (e.g., SAE 75W-90 or similar) detailed in the manual. Fork Oil Type: Specific suspension fork oil viscosity (e.g., SAE 10W) detailed in the manual. Known Issues Common Issues And Solutions: The manual covers diagnosis and repair of common issues such as carburetor...
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Aprilia RS50 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Year:
2007
Generation
Model Generation:
Second Generation (2006-2010)
Codes
Chassis Code:
AM6 (Minarelli engine variant)
👋 Introduction
Market Position
Market Position:
High-performance entry-level sport motorcycle, popular among younger riders and enthusiasts for its styling and handling.
Target Audience:
Young riders obtaining their motorcycle license, enthusiasts seeking a sporty and engaging riding experience in a lightweight package.
Competitive Analysis
Competitive Analysis:
Competed directly with other 50cc sportbikes from manufacturers like Derbi (GPR50), Gilera (SC50), and Yamaha (TZR50), often praised for its premium components and Italian design.
Key Features
Key Features:
Aggressive sportbike styling, potent 50cc two-stroke engine, capable chassis and suspension for its class, premium Aprilia build quality.
📋 Manual Details
Coverage Areas
Coverage Areas:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, Troubleshooting, Diagnostics, Maintenance, Repair, Rebuild, Restoration
Page Count
Estimated Page Count:
Hundreds (actual number not specified but described as comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical (Top End, Lubrication, Crankshaft, Transmission), Fuel System, Cooling System, Clutch, Final Drive, Wheels, Tires, Brakes, Suspension, Steering, Frame, Electrical System (including Wiring Diagrams), Chassis Components
Diagnostic Tools:
Covers diagnostic procedures that may involve basic hand tools, multimeters, and potentially specialized testers as used by factory technicians.
Electrical System Detail:
Comprehensive coverage of the electrical system, including detailed wiring diagrams, component testing, and troubleshooting for lighting, ignition, and charging systems.
Procedures Included
Procedures Included:
Diagnosis of engine fault symptoms, evaluation of repair approaches, testing of suspected parts, tracing and verifying wiring diagrams, understanding engine management systems, common fixes, pre-emptive maintenance checks, detailed step-by-step repair and maintenance procedures, troubleshooting, advanced diagnostics, rebuild procedures, restoration processes.
Tuning Information:
The manual likely includes baseline specifications for engine tuning and may offer guidance on common performance enhancements, although advanced tuning may require supplemental resources.
Troubleshooting Guide:
Advanced troubleshooting guide with symptom-based diagnosis and step-by-step solutions for a wide range of mechanical and electrical issues.
Technical Depth
Technical Depth:
Complete factory-level detail, covering everything from basic maintenance to complete rebuilds and restorations, equivalent to what professional technicians know.
📊 Manual Specifications
File Format
File Format:
PDF
Operating System Compatibility:
Windows and Mac OS (for PDF Reader)
Print Quality
Print Quality:
High resolution, printable (entire manual or select pages)
Searchable:
Yes (PDF search functionality)
Binding Type
Binding Type:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Printable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke
Displacement:
49.3 cc
Bore X Stroke:
40.3 mm x 39.1 mm
Cooling System:
Liquid-Cooled
Induction System:
Carbureted (typically Dell'Orto PHBN 17.5)
Engine Manufacturer:
Minarelli (AM6)
Power Delivery Characteristics:
Typical 50cc 2-stroke; punchy at mid-to-high RPM, requires frequent gear changes to stay in the powerband.
Performance
Horsepower Estimate:
Approx. 6-8 HP (stock, restricted for licensing purposes)
Fuel System
Fuel Type:
Unleaded Gasoline (requires 2-stroke oil mixture)
Carburetor Details:
Specifics covered in manual, typically single barrel.
Fuel Pump:
Gravity feed from fuel tank to carburetor.
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Features
Clutch Type:
Wet Multi-plate
Gear Ratios:
Specific gear ratios are detailed in the manual for each of the 6 speeds and final drive.
📐 Dimensions
Exterior
Length:
Approx. 1950 mm (varies slightly)
Width:
Approx. 720 mm (varies slightly)
Height:
Approx. 1140 mm (varies slightly)
Wheelbase:
Approx. 1350 mm
Weights
Dry Weight:
Approx. 115 kg
Fuel Capacity:
Approx. 13 liters
Payload Capacity:
N/A (Motorcycle)
🛡️ Safety Features
Ratings
Safety Ratings:
Not typically subjected to formal crash safety ratings like cars.
Active Features
Active Safety Features:
Disc Brakes (Front & Rear)
Braking System Front:
Hydraulic Disc Brake, specific caliper and rotor details in manual.
Braking System Rear:
Hydraulic Disc Brake, specific caliper and rotor details in manual.
Passive Features
Passive Safety Features:
Frame structure, rider protective gear (not part of vehicle).
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic motorcycle instrumentation)
🔧 Maintenance
Service Intervals
Service Intervals:
Specific intervals (e.g., oil change, spark plug replacement, filter cleaning) are detailed within the manual. Typical for 50cc 2-strokes may include 3,000-5,000 km for top-end rebuilds, with more frequent checks of chain, tires, and brakes.
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke synthetic or semi-synthetic oil (specific API/JASO ratings detailed in manual).
Coolant Type:
Ethylene glycol based coolant, mixed with distilled water (specific concentration/ratio detailed in manual).
Brake Fluid Type:
DOT 4 (specified in manual for hydraulic systems).
Transmission Oil Type:
Specific gear oil viscosity and type (e.g., SAE 75W-90 or similar) detailed in the manual.
Fork Oil Type:
Specific suspension fork oil viscosity (e.g., SAE 10W) detailed in the manual.
Known Issues
Common Issues And Solutions:
The manual covers diagnosis and repair of common issues such as carburetor tuning, exhaust restrictions, clutch wear, electrical gremlins (especially with aged wiring), and engine performance degradation due to wear or improper maintenance. Solutions for jetting changes to suit exhaust/air filter modifications are also typically addressed.
Common Fixes For Owners:
The manual empowers owners to perform common fixes, such as cleaning the carburetor jets, replacing worn brake pads, adjusting clutch and throttle cables, and troubleshooting electrical connections, potentially saving significant labor costs.
Maintenance Procedures
Maintenance Procedures:
Includes detailed guides for checking and adjusting chain tension, inspecting and replacing spark plugs, cleaning/replacing air filter, inspecting brake pads and fluid, checking tire pressures, lubricating pivot points, and routine engine inspections.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement classes, known for producing sporty and performance-oriented motorcycles.
Model Evolution
Model Evolution:
The RS50 has been a staple in Aprilia's lineup for decades, evolving in styling and technical specifications while consistently targeting the youth market with a premium sportbike experience. The 2007 model represents the second generation, featuring updated aesthetics and likely minor mechanical refinements.
Previous Generations:
Previous RS50 generations existed with varying styling and engine configurations dating back to the 1990s.
Production
Production Country:
Italy
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2007 model are not readily available, the Aprilia RS50 line has consistently been recognized for its class-leading performance and styling in enthusiast reviews and comparisons.
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