Arctic Cat 400 TRV ATV 2007 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV Year: 2007 Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code: TRV Engine Code: Likely derived from engine manufacturer, specific code not provided in product info 👋 Introduction Market Position Segment: Entry-level to mid-range recreational ATV, known for its versatility and value. Target Audience: Recreational riders, trail enthusiasts, and utility users seeking a capable and reliable ATV. Competitive Analysis Key Competitors: Polaris Sportsman 400, Can-Am Outlander 400, Honda Rancher 400, Yamaha Kodiak 400. Key Features Feature 1: TRV designation indicates 'Trail Ride Value', often referring to a comfortable 2-up seating capability or enhanced suspension for trail riding. Feature 2: Robust chassis and suspension designed for varied terrain. Feature 3: Reliable powertrain configuration for its class. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair procedures for the 2007 Arctic Cat 400 TRV ATV Secondary Coverage: Maintenance schedules, diagnostic troubleshooting, component replacement, specifications Page Count Estimated Pages: Hundreds (specific count not provided, but described as 'COMPLETE official full factory service repair manual') Manual Type Type: Workshop Service Repair Manual Language Language: English (implied by product description context) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Internal combustion engine assembly, disassembly, inspection, repair, cooling system, lubrication system, fuel delivery, ignition system, exhaust system. Transmission: CVT (Continuously Variable Transmission) system, clutch operation, belt inspection and replacement, gearbox lubrication and maintenance. Drivetrain: Front and rear driveshafts, differential assemblies, final drive, axle components, U-joints. Suspension: Front and rear suspension components, shock absorbers, A-arms, bushings, steering knuckles, alignment specifications. Brakes: Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, rotor inspection and replacement, bleeding procedures. Steering: Steering column, tie rods, ball joints, steering linkage, potential mention of electronic power steering if applicable to the model/year. Electrical: Battery system, charging system (stator, regulator/rectifier), starter motor, lighting system (headlights, taillights, brake lights), ignition switch, wiring diagrams, fuses, relays. Bodywork: Body panels, fenders, racks, seat, handlebars, plastics, fairings, fasteners. Cooling System: Radiator, fan, coolant, thermostat, hoses, water pump. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor or fuel injection system (depending on specific 400 TRV configuration). Lubrication System: Oil pump, oil filter, oil passages, oil capacity and type. Procedures Included Routine Maintenance: Oil change, filter replacement, air filter cleaning/replacement, spark plug inspection/replacement, drive belt inspection, chain lubrication (if applicable), tire pressure checks, brake fluid checks, battery maintenance. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common fault identification for electrical, engine, and mechanical issues. Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems. Component Replacement: Detailed guidance on replacing wear items and faulty components such as brake pads, bearings, seals, cables, and electronic sensors. Engine Rebuild: Comprehensive instructions for complete engine overhaul, including piston, ring, cylinder, valve train, and crankshaft servicing. Transmission Overhaul: Procedures for gearbox internal inspection, bearing replacement, seal replacement, and clutch assembly servicing. Electrical Diagnostics: Wiring diagrams, circuit testing, component testing, and fault finding for the electrical system. Suspension Adjustment: Guidance on adjusting suspension settings, servicing shock absorbers, and replacing suspension wear components. Wheel Alignment: Specifications and procedures for checking and adjusting wheel alignment (toe-in/toe-out). Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Diagnostics: Advanced diagnostic procedures, including interpretation of diagnostic codes (if applicable) and troubleshooting of complex systems. Specifications: Detailed torque specifications, clearance measurements, fluid capacities, electrical resistance values, and performance data. Diagrams: Exploded views of components, system diagrams, and detailed wiring schematics. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within the PDF for quick information retrieval. Print Quality Quality: High resolution, suitable for clear printing of text and diagrams. Binding Type Binding: N/A (Digital PDF download, printing and binding is user dependent) Paper Type Paper Type: N/A (Digital PDF download, paper type is user dependent) ⚙️ Engine Specifications Primary Engine Manufacturer: Arctic Cat (likely using a Loncin or similar manufactured engine, common for this class) Configuration: Single-cylinder, 4-stroke Displacement: Approximately 375cc - 400cc (exact specification may vary slightly by sub-model, but '400' is indicative) Cooling System: Liquid-cooled Performance Horsepower: Estimated 25-30 HP (typical for this engine displacement and class) Torque: Estimated 20-25 lb-ft (typical for this engine displacement and class) Fuel System Fuel Delivery: Likely Carbureted (e.g., Mikuni, Keihin) or potentially early fuel injection for 2007, depending on specific trim/market. Fuel Type: Unleaded gasoline (Octane rating typically 87 or higher) Engine Oil Oil Type: API SG or higher, SAE 10W-40 (common for ATVs, confirm with manual) Oil Capacity: Approximately 1.7 - 2.0 liters (check manual for exact capacity with filter change) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Modes: 2WD/4WD selectable Features Gear Selection: High, Low, Neutral, Reverse Clutch Type: CVT automatic clutch Fluid Type Cvtf Fluid: Specific CVT fluid or SAE 10W-30 (verify with manual, as some require specific...
Specific CVT fluid or SAE 10W-30 (verify with manual, as some require specific CVT fluids)
📐 Dimensions
Exterior
Length:
Approx. 83 inches (2108 mm) (typical for this class, verify specific model)
Width:
Approx. 46 inches (1168 mm) (typical for this class, verify specific model)
Height:
Approx. 47 inches (1194 mm) (typical for this class, verify specific model)
Weights
Dry Weight:
Approx. 600-650 lbs (272-295 kg) (typical for this class, verify specific model)
Ground Clearance:
Approx. 8-10 inches (203-254 mm) (typical for this class, verify specific model)
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg) (typical)
Rear Rack Capacity:
Approx. 200 lbs (90 kg) (typical)
Towing
Towing Capacity:
Approx. 1050 lbs (476 kg) (typical)
Tires
Front Tire Size:
e.g., 25x8-12 (verify specific model)
Rear Tire Size:
e.g., 25x10-12 (verify specific model)
Wheels
Wheel Bolt Pattern:
Likely 4x110mm or similar standard ATV pattern (verify with manual)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets relevant ATV safety standards for its class and year of manufacture.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Selectable 4Wd:
Allows rider to choose between 2WD and 4WD for optimal traction based on terrain.
Passive Features
Ergonomics:
Designed for rider comfort and control with well-placed handlebars and controls.
Lighting:
Dual headlights and taillight for visibility.
Seat:
Comfortable seating, potentially designed for two riders (TRV designation).
💡 Technology Features
Infotainment
Display:
Basic digital display for odometer, trip meter, and essential indicator lights (e.g., 4WD, oil pressure, engine check).
Driver Assistance
Efi:
May feature Electronic Fuel Injection on some variants for improved starting and performance, though carburetor is also likely.
Connectivity
Charging System:
Standard 12V electrical system with charging via stator and regulator/rectifier, suitable for powering lights and accessories.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (verify with manual for precise intervals).
Air Filter Cleaning:
Every 25 hours or as needed based on conditions.
Spark Plug Replacement:
Every 100 hours or annually.
Drive Belt Inspection:
Every 50 hours or annually, replace as needed.
Brake Fluid Flush:
Every 2 years or as recommended.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40, API SG or higher.
Coolant Spec:
Ethylene glycol-based antifreeze (50/50 mix with distilled water), typically green or yellow (verify with manual).
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid (verify with manual).
Gearbox Oil Spec:
Specific gear oil or SAE 80W-90 (verify with manual).
Known Issues
Common Wear Items:
Drive belts, brake pads, suspension bushings, wheel bearings, tie rod ends.
Electrical Concerns:
Occasional issues with stator, regulator/rectifier, or battery connections; wiring harness integrity.
Engine Performance:
Carburetor tuning/cleaning, potential issues with starter solenoids or ignition coils.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Arctic Cat, an established American brand with a long history in snowmobiles and ATVs, known for innovation and performance.
Model Evolution
400 Series History:
The 400cc class has been a staple for many manufacturers, offering a balance of power and maneuverability. Arctic Cat's TRV line specifically focused on enhancing rider comfort and utility, often with a longer wheelbase and 2-up seating option.
Production
Production Period:
The 2007 model falls within a period of significant development for the ATV market, with brands refining engine technology, suspension systems, and rider comfort features.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major industry awards are typically highlighted for this model in product descriptions. Its value lies in its utility and affordability.
Ratings
Customer Satisfaction:
Generally positive for its intended use, often praised for reliability in its class. Owner reviews would provide more specific insights.
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