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2007 Gem E2 E4 E6 ES EL ELXD Electric Car Repair Manual
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- $142.00
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- $142.00
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Basic Information Identification Make: GEM Model: E2, E4, E6, ES, EL, ELXD Year: 2007 Introduction Market Position Market Position: The GEM E-Series vehicles represent a niche segment of electric microcars...
Type: Electric Car
Verkoper:
Sku: 155516
Labels:
Electric Car
Gem
Manual
Repair Guide
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| Basic Information | |
| Identification | |
| Make: | GEM |
| Model: | E2, E4, E6, ES, EL, ELXD |
| Year: | 2007 |
| Introduction | |
| Market Position | |
| Market Position: | The GEM E-Series vehicles represent a niche segment of electric microcars designed for urban mobility, campus transport, and short-range travel. This manual caters to owners and technicians servicing these specialized vehicles. |
| Competitive Analysis | |
| Competitive Analysis: | GEM vehicles competed in a market segment that also included other low-speed electric vehicles (LSEVs) and small utility vehicles. Their primary appeal was their compact size, zero-emission operation, and affordability for specific use cases. |
| Key Features | |
| Key Features: | This repair manual provides in-depth technical guidance for a range of 2007 GEM E-Series electric car models, offering crucial information for maintenance and repair specialists. |
| Target Audience | |
| Target Audience: | Owners, DIY mechanics, and professional repair shops specializing in electric microcars. |
| Manual Details | |
| Coverage | |
| Coverage Areas: | General Information, Routine Maintenance, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting |
| Format | |
| Manual Type: | Repair Manual |
| Language: | English |
| Format: | Electronic Downloadable PDF |
| Page Count | |
| Page Count: | Not specified in product information, but typically service manuals for this era are several hundred pages. |
| Coverage Areas | |
| Special Equipment: | Covers specific tools and equipment required for GEM vehicle maintenance and repair. |
| User Access | |
| Instant Download: | Yes, available for instant download after payment. |
| Support | |
| Lifetime Policy: | Yes, includes a lifetime protection policy against loss or damage. |
| Manual Coverage | |
| Systems | |
| Systems Covered: | Chassis, Powertrain (Electric Motor and Associated Systems), Electrical System, Body and Interior, Suspension, Braking System, Steering System, HVAC (if applicable) |
| Procedures | |
| Procedures Included: | Inspection, Adjustment, Removal, Installation, Repair, Troubleshooting, Diagnostic Procedures, Component Testing, Routine Maintenance, Fluid Changes, Electrical Schematics, Wiring Diagrams |
| Depth | |
| Technical Depth: | Comprehensive, covering basic maintenance to advanced repair and troubleshooting. |
| Specific Procedures | |
| Specific Procedures: | Battery pack removal and installation, motor controller diagnosis and replacement, charging system troubleshooting, brake caliper and pad replacement, steering linkage adjustments, body panel alignment and repair, diagnostic code interpretation (if applicable). |
| Diagnostics | |
| Diagnostics: | Detailed troubleshooting charts for electrical faults, motor issues, charger problems, and battery system errors. Includes procedures for reading diagnostic codes if the vehicle is equipped with a diagnostic port. |
| Schematics | |
| Schematics Included: | Yes, detailed electrical schematics and wiring diagrams for all vehicle systems. |
| Body Work | |
| Body Work Coverage: | Includes procedures for panel removal, installation, alignment, and basic repair of body panels and composite materials. |
| Manual Specifications | |
| File Attributes | |
| File Format: | |
| Print Quality: | High-resolution, suitable for printing. |
| Binding | |
| Binding Type: | N/A (Digital Download) |
| Paper | |
| Paper Type: | N/A (Digital Download) |
| Searchability | |
| Searchable Text: | Yes, PDF format with searchable text for easy navigation. |
| Engine Specifications | |
| Primary Engine | |
| Primary Engine: | Electric Motor (Specific type and power output vary by model, typically 3-7 kW AC or DC brushed/brushless motors). |
| Performance | |
| Performance: | Top speed typically limited to around 25-35 mph (40-56 km/h). Range varies significantly based on battery pack, model, and driving conditions, generally between 20-50 miles (32-80 km). |
| Fuel System | |
| Fuel System: | Electric powertrain with onboard charger and battery management system. Battery types commonly include lead-acid or deep-cycle batteries, with some models potentially offering advanced options. |
| Engine Type | |
| Engine Type: | Electric Vehicle (EV) Powertrain |
| Battery System | |
| Battery System: | Typically 48V or 72V system. Battery pack configuration varies (e.g., six 8V, nine 8V, or six 12V batteries). |
| Motor Type | |
| Motor Type: | Varies, but commonly DC Series Wound or AC Induction motors for this model year. |
| Charger System | |
| Charger System: | Onboard charger, typically rated for 600-1500W, with standard 110V AC input. |
| Transmission | |
| Type | |
| Transmission: | Single-speed reduction gear (direct drive). No traditional multi-gear transmission. |
| Features | |
| Features: | Simple, robust design with minimal moving parts, often integrated with the electric motor. |
| Drive Axle | |
| Drive Axle: | Rear-wheel drive |
| Dimensions | |
| Exterior | |
| Exterior Dimensions: | Highly compact. Specific dimensions vary by model (e.g., E2/E4 typically around 90-100 inches long, 50-55 inches wide, 60-65 inches high). |
| Weights | |
| Curb Weight: | Typically between 800-1200 lbs (363-544 kg), depending on battery configuration and model. |
| Wheelbase | |
| Wheelbase: | Approximately 60-70 inches (152-178 cm), model dependent. |
| Track Width | |
| Track Width: | Approximately 45-50 inches (114-127 cm), model dependent. |
| Ground Clearance | |
| Ground Clearance: | Approximately 4-6 inches (10-15 cm). |
| Safety Features | |
| Ratings | |
| Safety Ratings: | GEM vehicles were generally classified as Low-Speed Vehicles (LSVs) or Neighborhood Electric Vehicles (NEVs), with specific safety standards and regulations varying by jurisdiction. Often lacked advanced safety features common in full-sized automobiles. |
| Active Features | |
| Active Features: | Basic braking system, steering. |
| Passive Features | |
| Passive Features: | Basic frame and body structure, seat belts. |
| Brakes | |
| Brakes: | Hydraulic disc front, drum rear (common configuration). Manual will detail service procedures for both. |
| Tires | |
| Tire Size: | Commonly 135/70R13 or similar compact sizes. Manual will provide exact specifications. |
| Wheel Bolt Pattern | |
| Wheel Bolt Pattern: | Typically 4x100mm or similar compact pattern. |
| Technology Features | |
| Infotainment | |
| Infotainment: | Basic. Typically limited to a simple instrument cluster displaying speed, battery charge, and indicator lights. May include optional radio or auxiliary input. |
| Driver Assistance | |
| Driver Assistance: | None typically offered. Focus is on basic, functional transportation. |
| Connectivity | |
| Connectivity: | None. |
| Maintenance | |
| Service Intervals | |
| Service Intervals: | Battery watering (if applicable, for lead-acid), brake inspection, tire pressure checks, suspension component lubrication (if equipped with grease fittings), controller and motor inspection. Intervals typically depend on usage, but routine checks are recommended annually or every 6,000 miles. |
| Brake Inspection Interval: | Every 12 months or 6,000 miles. |
| Fluid Specifications | |
| Brake Fluid: | DOT 3 or DOT 4 (refer to specific vehicle markings or manual for exact specification). |
| Coolant: | Not applicable for most electric powertrains, unless specific thermal management systems are present. Consult manual for details. |
| Known Issues | |
| Known Issues: | Battery degradation and replacement, charger faults, controller issues, wear on suspension components due to compact design, potential corrosion on electrical connections. |
| Tire Pressure | |
| Tire Pressure: | Recommended pressures typically found on vehicle placard, often around 30-35 PSI. Manual will confirm. |
| Battery Maintenance | |
| Battery Maintenance: | Regular checks of water levels (for flooded lead-acid batteries), terminal cleaning, and charging system checks are crucial for longevity. Manual will detail specific procedures. |
| Filter Replacement | |
| Filter Replacement: | Primarily cabin air filter (if equipped) and potentially an intake filter for the motor cooling system. No engine oil or fuel filters. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | GEM (Global Electric Motorcars) was a pioneer in the small electric vehicle market, focusing on ultra-compact and low-speed urban transportation solutions. |
| Model Evolution | |
| Model Evolution: | The E-Series (E2, E4, E6, ES, EL, ELXD) represented GEM's core product line, offering various seating configurations and utility options within a similar compact platform. The 'XD' designation often indicated an extended range or cargo-focused variant. |
| Production | |
| Production Years: | GEM vehicles, including this 2007 iteration, were produced for several years prior to and after the model year. Production was later taken over by Polaris Industries. |
| Manufacturer | |
| Manufacturer: | Global Electric Motorcars (GEM), later acquired by Polaris Industries. |
| Production Location | |
| Production Location: | United States (Various locations including North Dakota). |