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Kia Rio 2007 Repair Service Manual

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🏷️ Basic Information Identification Make: Kia Model: Rio Year: 2007 Codes Chassis Code: JB Engine Code: G4EE (1.4L), G4EH (1.6L) 👋 Introduction Market Position Segment: Subcompact car Target Audience: Budget-conscious buyers, commuters, first-time car owners Competitive Analysis Competitors: Hyundai Accent, Toyota Yaris, Honda Fit, Ford Fiesta Key Features Design: Modern, European-inspired styling for its era Value: Affordable pricing, good fuel economy Practicality: Spacious interior for its class, practical hatchback option 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair procedures for the 2007 Kia Rio Trim Levels: Covers all trim levels and engine variants for the 2007 Kia Rio Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual (FSM) Completeness: Complete factory authorized service manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, engine electrical, starting, charging Transmission: Manual transmission, automatic transmission (if applicable to market), clutch, drive axles Brakes: Brake system hydraulics, front and rear brakes (disc/drum), ABS, parking brake Steering Suspension: Power steering system, steering gear, suspension components (front and rear), wheels, tires Electrical: Body electrical systems, interior and exterior lighting, instruments, gauges, HVAC controls, audio system, power accessories, wiring diagrams Body Chassis: Body construction, doors, windows, roof, interior trim, bumpers, chassis frame, torque specifications Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, symptom-based troubleshooting charts, fault code identification Repair: Step-by-step repair instructions for all major components and systems Overhaul: Engine and transmission overhaul procedures, component disassembly and reassembly Specifications: Torque values, clearances, fluid capacities, pressure specifications Diagnostics Procedures: OBD-II diagnostics, sensor testing, actuator testing Technical Depth Depth: Covers from basic maintenance to in-depth diagnostics and complete component overhaul Diagnostics: Detailed diagnostic trouble codes (DTCs) and troubleshooting flowcharts 📊 Manual Specifications File Format File Type: Adobe PDF Searchability: Text-searchable for quick information retrieval Accessibility: Viewable on any device with PDF reader Print Quality Resolution: High-resolution scans, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 1.4L DOHC Inline-4 Engine 1 Displacement: 1399 cc Engine 1 Power: 97 hp @ 6000 rpm Engine 1 Torque: 134 Nm @ 3200 rpm Engine 2 Name: 1.6L DOHC Inline-4 Engine 2 Displacement: 1599 cc Engine 2 Power: 110 hp @ 6000 rpm Engine 2 Torque: 146 Nm @ 4500 rpm Engine Features: Aluminum block and head, DOHC, 4 valves per cylinder Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Multi-port Fuel Injection (MPI) Fuel Octane Rating: 87 AKI (91 RON) 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Optional Transmission Type Opt: 4-speed Automatic Features Clutch Type: Dry, single plate (manual transmission) Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 Transmission Fluid Spec Auto: SPII-ATF (SP-II) or equivalent 📐 Dimensions Exterior Length: 3990 mm (Hatchback), 4220 mm (Sedan) Width: 1690 mm Height: 1470 mm (Hatchback), 1460 mm (Sedan) Wheelbase: 2500 mm Weights Curb Weight Est Kg: 1065 - 1130 kg Gross Vehicle Weight Rating Gvwr Kg Est: 1500 - 1580 kg Cargo Cargo Volume Hatchback Liters: 270 L (seats up), 870 L (seats down) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 5 Stars (Passenger) - US Model IIHS Side Impact: Good - US Model Active Features ABS: Standard on most trims/markets Ebs: Electronic Brake-force Distribution (EBD) (often paired with ABS) Traction Control: Optional on select models/markets Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Optional front side airbags and side curtain airbags on some trims Seatbelts: 3-point seatbelts with pre-tensioners and load limiters 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional MP3 capability, auxiliary input Speakers: 4 or 6 speaker system Driver Assistance Cruise Control: Optional on higher trims Connectivity Power Outlets: 12V accessory power outlet 🔧 Maintenance Service Intervals Oil Change Interval Km: 7,500 - 10,000 km or 6 months Air Filter Replacement Km: 30,000 - 45,000 km Spark Plug Replacement Km: 90,000 - 120,000 km (Iridium plugs) Fluid Specifications Engine Oil Type: API SL or higher, SAE 5W-20 or 5W-30 Engine Oil Capacity Liters: 3.5 L (with filter) Coolant Type: Ethylene glycol based coolant (Asian Red or equivalent) Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: API GL-4, SAE 75W (or manufacturer specified power steering fluid) Known Issues Common Problems: Minor electrical gremlins, clutch wear (manual transmission), occasional suspension noise 📚 Vehicle History Brand Heritage Manufacturer: Kia Motors Corporation Model Evolution Generation: Second Generation (JB) Introduction Year: 2005 (Global), 2006 (North America) Production Production Years: 2005-2011
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Labels: 2007 Car Cars Kia Misc Rio
Kia Rio 2007 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Rio
Year:
2007
Codes
Chassis Code:
JB
Engine Code:
G4EE (1.4L), G4EH (1.6L)
👋 Introduction
Market Position
Segment:
Subcompact car
Target Audience:
Budget-conscious buyers, commuters, first-time car owners
Competitive Analysis
Competitors:
Hyundai Accent, Toyota Yaris, Honda Fit, Ford Fiesta
Key Features
Design:
Modern, European-inspired styling for its era
Value:
Affordable pricing, good fuel economy
Practicality:
Spacious interior for its class, practical hatchback option
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair procedures for the 2007 Kia Rio
Trim Levels:
Covers all trim levels and engine variants for the 2007 Kia Rio
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Completeness:
Complete factory authorized service manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, engine electrical, starting, charging
Transmission:
Manual transmission, automatic transmission (if applicable to market), clutch, drive axles
Brakes:
Brake system hydraulics, front and rear brakes (disc/drum), ABS, parking brake
Steering Suspension:
Power steering system, steering gear, suspension components (front and rear), wheels, tires
Electrical:
Body electrical systems, interior and exterior lighting, instruments, gauges, HVAC controls, audio system, power accessories, wiring diagrams
Body Chassis:
Body construction, doors, windows, roof, interior trim, bumpers, chassis frame, torque specifications
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, fault code identification
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Engine and transmission overhaul procedures, component disassembly and reassembly
Specifications:
Torque values, clearances, fluid capacities, pressure specifications
Diagnostics Procedures:
OBD-II diagnostics, sensor testing, actuator testing
Technical Depth
Depth:
Covers from basic maintenance to in-depth diagnostics and complete component overhaul
Diagnostics:
Detailed diagnostic trouble codes (DTCs) and troubleshooting flowcharts
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Searchability:
Text-searchable for quick information retrieval
Accessibility:
Viewable on any device with PDF reader
Print Quality
Resolution:
High-resolution scans, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
1.4L DOHC Inline-4
Engine 1 Displacement:
1399 cc
Engine 1 Power:
97 hp @ 6000 rpm
Engine 1 Torque:
134 Nm @ 3200 rpm
Engine 2 Name:
1.6L DOHC Inline-4
Engine 2 Displacement:
1599 cc
Engine 2 Power:
110 hp @ 6000 rpm
Engine 2 Torque:
146 Nm @ 4500 rpm
Engine Features:
Aluminum block and head, DOHC, 4 valves per cylinder
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI)
Fuel Octane Rating:
87 AKI (91 RON)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual
Optional
Transmission Type Opt:
4-speed Automatic
Features
Clutch Type:
Dry, single plate (manual transmission)
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90
Transmission Fluid Spec Auto:
SPII-ATF (SP-II) or equivalent
📐 Dimensions
Exterior
Length:
3990 mm (Hatchback), 4220 mm (Sedan)
Width:
1690 mm
Height:
1470 mm (Hatchback), 1460 mm (Sedan)
Wheelbase:
2500 mm
Weights
Curb Weight Est Kg:
1065 - 1130 kg
Gross Vehicle Weight Rating Gvwr Kg Est:
1500 - 1580 kg
Cargo
Cargo Volume Hatchback Liters:
270 L (seats up), 870 L (seats down)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 5 Stars (Passenger) - US Model
IIHS Side Impact:
Good - US Model
Active Features
ABS:
Standard on most trims/markets
Ebs:
Electronic Brake-force Distribution (EBD) (often paired with ABS)
Traction Control:
Optional on select models/markets
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional front side airbags and side curtain airbags on some trims
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional MP3 capability, auxiliary input
Speakers:
4 or 6 speaker system
Driver Assistance
Cruise Control:
Optional on higher trims
Connectivity
Power Outlets:
12V accessory power outlet
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
7,500 - 10,000 km or 6 months
Air Filter Replacement Km:
30,000 - 45,000 km
Spark Plug Replacement Km:
90,000 - 120,000 km (Iridium plugs)
Fluid Specifications
Engine Oil Type:
API SL or higher, SAE 5W-20 or 5W-30
Engine Oil Capacity Liters:
3.5 L (with filter)
Coolant Type:
Ethylene glycol based coolant (Asian Red or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
API GL-4, SAE 75W (or manufacturer specified power steering fluid)
Known Issues
Common Problems:
Minor electrical gremlins, clutch wear (manual transmission), occasional suspension noise
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation
Model Evolution
Generation:
Second Generation (JB)
Introduction Year:
2005 (Global), 2006 (North America)
Production
Production Years:
2005-2011
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