The Mazda 6, produced for the 2007 model year, represents the second generation of this mid-size sedan, known for its sporty handling and upscale interior. This vehicle is recognized for its renowned 'Zoom-Zoom' driving dynamics, characterized by excellent chassis balance and responsive steering. Its stylish exterior and well-appointed interior often distinguished it within its competitive segment, which included models like the Honda Accord and Toyota Camry. The Mazda 6 generally offers reliable performance, though diligent maintenance of specific components is recommended to ensure its longevity and optimal operation, reflecting a long-standing reputation for well-engineered vehicles. This comprehensive manual serves as an essential resource for DIY mechanics, independent repair shops, and Mazda 6 owners seeking in-depth knowledge for maintenance and repair. It covers a vast array of systems, including detailed procedures for engine mechanical and electrical components, transmissions (both manual and automatic), drivetrain, suspension, brakes, steering, fuel, exhaust, cooling, and the complete electrical system. The manual also details routine maintenance tasks, component replacement, rebuilding procedures, and troubleshooting guides, including diagnostic trouble codes and wiring diagrams, empowering users to perform complex repairs and save on costs while ensuring the vehicle remains in optimal condition. 🏷️ Basic Information Identification Make: Mazda Model: 6 Year: 2007 Codes Chassis Code: GG/GY (Second Generation) 👋 Introduction Market Position Segment: Mid-size sedan, known for sporty handling and upscale interior for its class. Competitive Analysis Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion. Key Features Model Driving Dynamics: Renowned 'Zoom-Zoom' driving dynamics, praised for chassis balance and responsive steering. Design: Stylish exterior and a well-appointed interior that often punched above its weight in perceived quality. Reliability: Generally considered reliable, but specific components require diligent maintenance. Manual Purpose Target Audience: DIY mechanics, independent repair shops, and Mazda 6 owners seeking in-depth repair knowledge. Manual Value Cost Savings: Enables significant cost savings by empowering owners to perform complex repairs and maintenance themselves. 📋 Manual Details Coverage Areas Diagnostic Coverage: All diagnostic procedures and troubleshooting guides Page Count Estimated Page Count: 1500+ Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system Engine Electrical: Ignition system, fuel injection system, emissions control system, starter system, charging system, sensors and actuators Transmission Manual: Manual transmission assembly, disassembly, gear selection, clutch system, shift linkage Transmission Automatic: Automatic transmission assembly, disassembly, torque converter, hydraulic control system, electronic control system Drivetrain: Front-wheel drive system, axles, CV joints, differential Suspension: Front suspension (struts, control arms, bushings), rear suspension (multi-link, bushings), wheel bearings, alignment specifications Brakes: Front and rear brake systems, calipers, rotors, pads, master cylinder, brake lines, ABS system, parking brake Steering: Power steering system, steering rack, steering column, tie rods, power steering fluid specifications Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP) system Exhaust System: Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors Cooling System: Radiator, thermostat, water pump, coolant hoses, coolant specifications, fan system Electrical System: Battery, alternator, starter, lighting system, fuses, relays, wiring diagrams, instrument cluster, power windows, locks, mirrors HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, compressor, condenser, evaporator, cabin air filter replacement Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seating systems, airbags, seatbelts Chassis And Frame: Frame construction, subframes, mounting points Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, brake inspections Component Replacement: Detailed step-by-step instructions for replacing major and minor components Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues Rebuilding Procedures: Complete rebuild instructions for engine and transmission components Alignment And Calibration: Wheel alignment procedures, steering angle sensor calibration Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems Diagnostic Trouble Codes: Explanation of OBD-II codes and diagnostic procedures Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls Diagnostic Scope: Advanced diagnostics, including sensor data interpretation and module programming guidance Rebuild Level: Full rebuild specifications and procedures for major mechanical components 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Print Readability: High resolution for clear printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Usdm: L3-VE (2.3L DOHC 16V 4-Cylinder) Engine Code Europe: LF-VE (2.0L DOHC 16V 4-Cylinder), RF7J (2.0L MZR-CD Diesel) Engine Displacement 2 3L: 2261 cc (138 cubic inches) Performance Horsepower 2 3L: 160 hp @ 6500 rpm (approx.) Torque 2 3L: 155 lb-ft @ 4500 rpm (approx.) Compression Ratio 2 3L: 9.7:1 Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane recommended for 2.3L) Engine Mechanical Block Material 2 3L:...