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2007 Mercedes-Benz R320 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: R320 Year: 2007 Market: North America 👋 Introduction Market Position Vehicle Segment: Luxury Crossover SUV Target Audience: Owners seeking to perform maintenance and repairs, independent repair shops specializing in Mercedes-Benz Competitive Analysis Competitors: BMW X5, Audi Q7, Lexus RX, Volvo XC90 Key Features Vehicle Concept: Versatile, spacious, luxury touring vehicle with SUV-like practicality and Mercedes-Benz refinement Manual Value Proposition: Provides official, detailed technical information crucial for accurate and efficient servicing, reducing reliance on guesswork or incomplete third-party resources. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Software Language: English Format: Software/Digital Download Page Count: Extensive (Digital, equivalent to thousands of printed pages) Licensing: Officially Licensed Manual Specifications File Format: Executable software (likely with search functionality, diagrams, and interactive elements) Print Quality: N/A (Digital Format) Binding Type: N/A (Digital Format) Paper Type: N/A (Digital Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, valve train, lubrication, cooling systems Engine Management: Fuel injection system (CDI), ignition system, emissions control, engine control module (ECM) diagnostics and programming Transmission: 722.6 (5-speed automatic transmission) - overhaul, diagnostics, control module, fluid specifications, torque converter Drivetrain: All-wheel drive (4MATIC) system, differentials, drive shafts, CV joints Suspension: Front and rear suspension components, springs, shock absorbers/struts, control arms, bushings, air suspension system (if equipped), alignment specifications Brakes: Front and rear brake systems, ABS, ESP, SBC (Sensotronic Brake Control) if applicable, brake fluid specifications, hydraulic components, rotor and pad replacement Steering: Power steering system, steering column, steering rack, tie rods, power steering fluid Electrical System: 12V battery system, alternator, starter, wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), power accessories Body And Interior: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, HVAC system, power windows, power locks, mirrors HVAC: Climate control system, A/C compressor, refrigerant, cabin filter, blower motor, actuators, diagnostic procedures Infotainment And Electronics: COMAND system, navigation, audio system, telematics, instrument cluster, driver information system Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, ISOFIX child seat anchors, warning lights Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, belt inspection and replacement Diagnostic Procedures: Troubleshooting guides, fault code retrieval and interpretation, system-specific diagnostic routines, wiring diagram interpretation Repair Procedures: Step-by-step instructions for component replacement, assembly and disassembly, component testing, calibration procedures Overhaul Procedures: Engine and transmission overhaul, differential and drive axle rebuild Component Replacement: Alternator, starter, fuel pump, water pump, A/C compressor, power steering pump, brake calipers, master cylinder, suspension components, exhaust system Electrical Component Diagnosis: Diagnosing and replacing sensors, actuators, control modules, switches, wiring harnesses Body Repair: Panel replacement, door adjustment, bumper repair, glass replacement Technical Depth Depth Level: Comprehensive: Covers basic maintenance to complex repairs and diagnostics Diagnostic Tools: References proprietary Mercedes-Benz diagnostic tools (e.g., STAR Diagnosis) and procedures for their use Torque Specifications: Detailed torque specifications for all critical fasteners Special Tools: Identification and usage of special tools required for specific repair procedures ⚙️ Engine Specifications Primary Engine Engine Code: OM642 Engine Type: 3.0L V6 Turbodiesel (Common Rail Direct Injection) Displacement: 2987 cc (3.0 Liters) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 17.0:1 Horsepower: 215 hp @ 3,400 rpm Torque: 398 lb-ft @ 1,600-2,600 rpm Performance 0-60 Mph: Approx. 7.7 seconds Fuel System Fuel Type: Diesel Fuel Injection: Common Rail Direct Injection (CDI) Turbocharger: Variable Geometry Turbocharger (VGT) Emissions Control: Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR) 🔧 Transmission Standard Transmission Type: 5-speed Automatic (722.6) Optional Optional Transmission: N/A for R320 model year 2007 Features Drive System: 4MATIC All-Wheel Drive Transmission Control: Electronic with manual shifting mode (TouchShift) Transmission Fluid: MB Spec 236.14 (ATF) 📐 Dimensions Exterior Length: 198.9 in (5,051 mm) Width: 78.5 in (1,994 mm) Height: 67.1 in (1,704 mm) Wheelbase: 126.6 in (3,216 mm) Front Track: 66.3 in (1,683 mm) Rear Track: 66.1 in (1,679 mm) Weights Curb Weight: 4,740 - 4,850 lbs (2,150 - 2,200 kg) (approx.) Gross Vehicle Weight Rating: 6,393 lbs (2,900 kg) (approx.) Cargo Cargo Volume Behind 3Rd Row: 15.7 cu ft (0.44 m³) (approx.) Cargo Volume Behind 2Nd Row: 43.0 cu ft (1.22 m³) (approx.) Cargo Volume Max: 83.0 cu ft (2.35 m³) (approx.) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5 Stars NHTSA Side Crash Rating: 5 Stars IIHS Moderate Overlap Frontal Offset: Good IIHS Side Impact: Good Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS) Passive Features Passive Safety Features: Front and side-curtain airbags, front-seat active head restraints, 3-point seatbelts with pre-tensioners and force limiters, ISOFIX child seat mounting points 💡 Technology Features Infotainment Infotainment System: COMAND (Cockpit Management and Navigation) system with optional navigation, CD player, and auxiliary input. Driver Assistance Driver Assistance Features: Parktronic parking assist...
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2007 Mercedes-Benz R320 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
R320
Year:
2007
Market:
North America
👋 Introduction
Market Position
Vehicle Segment:
Luxury Crossover SUV
Target Audience:
Owners seeking to perform maintenance and repairs, independent repair shops specializing in Mercedes-Benz
Competitive Analysis
Competitors:
BMW X5, Audi Q7, Lexus RX, Volvo XC90
Key Features
Vehicle Concept:
Versatile, spacious, luxury touring vehicle with SUV-like practicality and Mercedes-Benz refinement
Manual Value Proposition:
Provides official, detailed technical information crucial for accurate and efficient servicing, reducing reliance on guesswork or incomplete third-party resources.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual Software
Language:
English
Format:
Software/Digital Download
Page Count:
Extensive (Digital, equivalent to thousands of printed pages)
Licensing:
Officially Licensed
Manual Specifications
File Format:
Executable software (likely with search functionality, diagrams, and interactive elements)
Print Quality:
N/A (Digital Format)
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, valve train, lubrication, cooling systems
Engine Management:
Fuel injection system (CDI), ignition system, emissions control, engine control module (ECM) diagnostics and programming
Transmission:
722.6 (5-speed automatic transmission) - overhaul, diagnostics, control module, fluid specifications, torque converter
Drivetrain:
All-wheel drive (4MATIC) system, differentials, drive shafts, CV joints
Suspension:
Front and rear suspension components, springs, shock absorbers/struts, control arms, bushings, air suspension system (if equipped), alignment specifications
Brakes:
Front and rear brake systems, ABS, ESP, SBC (Sensotronic Brake Control) if applicable, brake fluid specifications, hydraulic components, rotor and pad replacement
Steering:
Power steering system, steering column, steering rack, tie rods, power steering fluid
Electrical System:
12V battery system, alternator, starter, wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), power accessories
Body And Interior:
Body panels, doors, hood, tailgate, bumpers, interior trim, seats, HVAC system, power windows, power locks, mirrors
HVAC:
Climate control system, A/C compressor, refrigerant, cabin filter, blower motor, actuators, diagnostic procedures
Infotainment And Electronics:
COMAND system, navigation, audio system, telematics, instrument cluster, driver information system
Safety Systems:
Airbag system (SRS), seatbelt pre-tensioners, ISOFIX child seat anchors, warning lights
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, belt inspection and replacement
Diagnostic Procedures:
Troubleshooting guides, fault code retrieval and interpretation, system-specific diagnostic routines, wiring diagram interpretation
Repair Procedures:
Step-by-step instructions for component replacement, assembly and disassembly, component testing, calibration procedures
Overhaul Procedures:
Engine and transmission overhaul, differential and drive axle rebuild
Component Replacement:
Alternator, starter, fuel pump, water pump, A/C compressor, power steering pump, brake calipers, master cylinder, suspension components, exhaust system
Electrical Component Diagnosis:
Diagnosing and replacing sensors, actuators, control modules, switches, wiring harnesses
Body Repair:
Panel replacement, door adjustment, bumper repair, glass replacement
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to complex repairs and diagnostics
Diagnostic Tools:
References proprietary Mercedes-Benz diagnostic tools (e.g., STAR Diagnosis) and procedures for their use
Torque Specifications:
Detailed torque specifications for all critical fasteners
Special Tools:
Identification and usage of special tools required for specific repair procedures
⚙️ Engine Specifications
Primary Engine
Engine Code:
OM642
Engine Type:
3.0L V6 Turbodiesel (Common Rail Direct Injection)
Displacement:
2987 cc (3.0 Liters)
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
17.0:1
Horsepower:
215 hp @ 3,400 rpm
Torque:
398 lb-ft @ 1,600-2,600 rpm
Performance
0-60 Mph:
Approx. 7.7 seconds
Fuel System
Fuel Type:
Diesel
Fuel Injection:
Common Rail Direct Injection (CDI)
Turbocharger:
Variable Geometry Turbocharger (VGT)
Emissions Control:
Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR)
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (722.6)
Optional
Optional Transmission:
N/A for R320 model year 2007
Features
Drive System:
4MATIC All-Wheel Drive
Transmission Control:
Electronic with manual shifting mode (TouchShift)
Transmission Fluid:
MB Spec 236.14 (ATF)
📐 Dimensions
Exterior
Length:
198.9 in (5,051 mm)
Width:
78.5 in (1,994 mm)
Height:
67.1 in (1,704 mm)
Wheelbase:
126.6 in (3,216 mm)
Front Track:
66.3 in (1,683 mm)
Rear Track:
66.1 in (1,679 mm)
Weights
Curb Weight:
4,740 - 4,850 lbs (2,150 - 2,200 kg) (approx.)
Gross Vehicle Weight Rating:
6,393 lbs (2,900 kg) (approx.)
Cargo
Cargo Volume Behind 3Rd Row:
15.7 cu ft (0.44 m³) (approx.)
Cargo Volume Behind 2Nd Row:
43.0 cu ft (1.22 m³) (approx.)
Cargo Volume Max:
83.0 cu ft (2.35 m³) (approx.)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5 Stars
NHTSA Side Crash Rating:
5 Stars
IIHS Moderate Overlap Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS)
Passive Features
Passive Safety Features:
Front and side-curtain airbags, front-seat active head restraints, 3-point seatbelts with pre-tensioners and force limiters, ISOFIX child seat mounting points
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system with optional navigation, CD player, and auxiliary input.
Driver Assistance
Driver Assistance Features:
Parktronic parking assist (optional), rain-sensing wipers, automatic headlamps.
Connectivity
Connectivity Options:
Bluetooth interface for hands-free calling (optional), tele aid emergency calling service.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (under normal driving conditions). Consult manual for severe conditions.
Transmission Service Interval:
Approximately every 40,000-60,000 miles for fluid and filter change. Check manual for specific recommendations.
Brake Fluid Change:
Every 2 years (recommended)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Typically every 30,000 miles.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed. Typically every 15,000-20,000 miles.
Fuel Filter:
Diesel Particulate Filter (DPF) regeneration managed by ECU. Replace if fails. See manual for specific filter replacement intervals.
Fluid Specifications
Engine Oil:
SAE 5W-40 or 0W-40 meeting MB Approval 229.51 or 229.52 specifications
Coolant:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., G05 or equivalent) mixed 50/50 with distilled water
Power Steering Fluid:
Pentosin CHF 11S or equivalent (MB Part No. A000989880310)
Known Issues
Diesel Particulate Filter:
Clogging of the DPF due to short trips or insufficient regeneration cycles. Symptoms include loss of power, check engine light.
Egr Valve:
EGR valve can become carboned up and cause rough running or engine fault codes.
Air Suspension:
Leaking air springs, compressor failures, or valve block issues can lead to ride height problems.
Glow Plugs:
Failure of one or more glow plugs can lead to hard starting in cold weather.
Oil Cooler Seals:
Leaking seals on the oil cooler can lead to coolant loss or oil contamination.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Founded in 1926, renowned for engineering excellence, luxury, safety, and innovation in automotive technology.
Model Evolution
R Class Introduction:
The R-Class was introduced for the 2006 model year as a 'Grand Sports Tourer,' blending elements of an SUV, minivan, and wagon.
R320 Introduction:
The R320, featuring the powerful and efficient OM642 diesel engine, was introduced to offer a torquey and economical option in the lineup.
Production
Production Location:
Tuscaloosa, Alabama, USA
Model Years Covered:
2006-2012 (R320 variant predominantly 2007-2009 in the US)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The R-Class generally received good safety ratings from IIHS and NHTSA, contributing to its luxury positioning.
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