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Polaris 600 HO RMK 2007 Workshop Service Repair Manual

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The 2007 Polaris RMK 600 HO is a performance mountain snowmobile engineered for aggressive backcountry riding. This model, powered by the Liberty 600 HO engine, is designed with a lightweight chassis and an aggressive track to excel in deep powder and challenging mountain terrain. Its robust construction and focus on power delivery have established the RMK series as a respected choice for snowmobilers seeking capability and reliability in demanding environments. This factory service manual provides comprehensive workshop repair and maintenance information for the 2007 Polaris RMK 600 HO. It covers all major systems, including the engine, chassis, drivetrain, electrical, brake, and steering systems, offering detailed procedures for overhaul, maintenance, troubleshooting, and diagnostics. This manual is an essential resource for owners, mechanics, and technicians to ensure the optimal performance, longevity, and safe operation of the snowmobile. 🏷️ Basic Information Identification Make: Polaris Model: RMK 600 HO Year: 2007 Vehicle Type: Snowmobile Codes Engine Code: Liberty 600 HO 👋 Introduction Market Position Vehicle Segment: Performance Mountain Snowmobile Target Audience: Snowmobilers focused on deep powder riding, climbing, and aggressive backcountry terrain Competitive Analysis Key Competitors 2007: Arctic Cat M-Series, Ski-Doo Summit, Yamaha Apex Mountain Key Features Rmk Design Philosophy: Lightweight chassis, aggressive track, and powerful engine optimized for mountain performance Engine Technology: Liberty 600 HO engine known for its power delivery and reliability in this class Suspension Design: Pro-Ride or similar long-travel rear suspension for superior articulation and bump absorption 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhaul Page Count Estimated Pages: Hundreds (Specific count not provided, but implied to be comprehensive) Manual Type Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete overhaul, lubrication, cooling, fuel delivery, ignition, emissions Chassis System: Frame, suspension (front and rear), skis, track system Drivetrain System: Drive clutch, driven clutch, chaincase, drive shaft, driven shaft, track drive Electrical System: Ignition system, lighting, charging system, starting system, instrumentation, EFI control unit Brake System: Hydraulic brake system, caliper, master cylinder, brake fluid Steering System: Handlebars, steering post, steering linkage, tie rods Body And Trim: Body panels, seat, windshield, graphics Procedures Included Maintenance Procedures: Lubrication schedules, filter replacement, spark plug service, track tension adjustment, clutch inspection Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon issues Repair Procedures: Step-by-step instructions for component removal, installation, and repair Diagnostic Charts: Fault code interpretation, electrical schematic analysis Rebuild Procedures: Detailed instructions for engine and transmission overhauls Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds) Diagnostics: Advanced diagnostic procedures including EFI system analysis Calibration: Clutch calibration, EFI fuel mapping (where applicable) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, facilitating quick information retrieval Print Quality Print Readability: Designed for printing, with clear diagrams and text Binding Type Binding Recommendation: Print-friendly for binder or spiral binding Paper Type Recommended Paper: Standard printer paper, suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Family: Polaris Liberty Engine Type: 2-Stroke Cylinders: 2 Displacement: 599 cc Bore X Stroke: 73.0 mm x 72.0 mm Cooling System: Liquid-Cooled Horsepower: Approximately 120-125 HP (Factory spec, may vary) Torque: Not explicitly specified, but strong mid-range torque characteristic Fuel System Fuel Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91 Octane or higher recommended) Oil Mixture: Premix or Auto-lube injection system (specific to model variant) Ignition System Ignition Type: CDI with electronic advance 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Clutch System: Polaris P-85 Drive Clutch and 10.4" Driven Clutch Optional Optional Gearing: Not applicable for factory CVT Features Gear Ratios: Variable, managed by clutch calibration and belt ratio Chaincase Fluid: Polaris Demand Drive Fluid (or equivalent) Chaincase Fluid Capacity: Approximately 14-16 oz 📐 Dimensions Exterior Track Length: Typically 136 inches (common for RMK models) Track Width: Typically 15 inches Lug Height: Aggressive, often 1.75 inches or higher for mountain traction Weights Dry Weight: Around 430-450 lbs (estimated) Gross Vehicle Weight Rating: Not specified, but consider rider and cargo load 🛡️ Safety Features Ratings Crash Test Ratings: N/A for snowmobiles; safety based on design and rider input Active Features Braking System: Hydraulic disc brake with vented rotor Throttle Safety: Thumb throttle with safety lockout Passive Features Engine Kill Switch: Handlebar-mounted kill switch Low Oil Indicator: Dashboard warning light Reverse: Mechanical reverse (likely RER - Reverse Engine Retraction) 💡 Technology Features Infotainment Instrumentation: Digital/analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and warning lights Lighting: Halogen headlights, taillight, brake light Driver Assistance Efi Control: Electronic Fuel Injection system optimizes fuel delivery and ignition timing for performance and efficiency Connectivity Diagnostic Ports: On-board diagnostic capabilities, accessible via specialized tools (covered in manual) 🔧 Maintenance Service Intervals Oil Change Chaincase: Every 100 hours or annually (refer to manual for specifics) Spark Plug Replacement:...
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Type: Snowmobile
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Sku: 84338
Collecties: ALL ATV Powersports

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Polaris 600 HO RMK 2007 Workshop Service Repair ManualPolaris 600 HO RMK 2007 Workshop Service Repair ManualPolaris 600 HO RMK 2007 Workshop Service Repair ManualPolaris 600 HO RMK 2007 Workshop Service Repair Manual
The 2007 Polaris RMK 600 HO is a performance mountain snowmobile engineered for aggressive backcountry riding. This model, powered by the Liberty 600 HO engine, is designed with a lightweight chassis and an aggressive track to excel in deep powder and challenging mountain terrain. Its robust construction and focus on power delivery have established the RMK series as a respected choice for snowmobilers seeking capability and reliability in demanding environments. This factory service manual provides comprehensive workshop repair and maintenance information for the 2007 Polaris RMK 600 HO. It covers all major systems, including the engine, chassis, drivetrain, electrical, brake, and steering systems, offering detailed procedures for overhaul, maintenance, troubleshooting, and diagnostics. This manual is an essential resource for owners, mechanics, and technicians to ensure the optimal performance, longevity, and safe operation of the snowmobile.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
RMK 600 HO
Year:
2007
Vehicle Type:
Snowmobile
Codes
Engine Code:
Liberty 600 HO
👋 Introduction
Market Position
Vehicle Segment:
Performance Mountain Snowmobile
Target Audience:
Snowmobilers focused on deep powder riding, climbing, and aggressive backcountry terrain
Competitive Analysis
Key Competitors 2007:
Arctic Cat M-Series, Ski-Doo Summit, Yamaha Apex Mountain
Key Features
Rmk Design Philosophy:
Lightweight chassis, aggressive track, and powerful engine optimized for mountain performance
Engine Technology:
Liberty 600 HO engine known for its power delivery and reliability in this class
Suspension Design:
Pro-Ride or similar long-travel rear suspension for superior articulation and bump absorption
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but implied to be comprehensive)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Complete overhaul, lubrication, cooling, fuel delivery, ignition, emissions
Chassis System:
Frame, suspension (front and rear), skis, track system
Drivetrain System:
Drive clutch, driven clutch, chaincase, drive shaft, driven shaft, track drive
Electrical System:
Ignition system, lighting, charging system, starting system, instrumentation, EFI control unit
Brake System:
Hydraulic brake system, caliper, master cylinder, brake fluid
Steering System:
Handlebars, steering post, steering linkage, tie rods
Body And Trim:
Body panels, seat, windshield, graphics
Procedures Included
Maintenance Procedures:
Lubrication schedules, filter replacement, spark plug service, track tension adjustment, clutch inspection
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon issues
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair
Diagnostic Charts:
Fault code interpretation, electrical schematic analysis
Rebuild Procedures:
Detailed instructions for engine and transmission overhauls
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds)
Diagnostics:
Advanced diagnostic procedures including EFI system analysis
Calibration:
Clutch calibration, EFI fuel mapping (where applicable)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, facilitating quick information retrieval
Print Quality
Print Readability:
Designed for printing, with clear diagrams and text
Binding Type
Binding Recommendation:
Print-friendly for binder or spiral binding
Paper Type
Recommended Paper:
Standard printer paper, suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Family:
Polaris Liberty
Engine Type:
2-Stroke
Cylinders:
2
Displacement:
599 cc
Bore X Stroke:
73.0 mm x 72.0 mm
Cooling System:
Liquid-Cooled
Horsepower:
Approximately 120-125 HP (Factory spec, may vary)
Torque:
Not explicitly specified, but strong mid-range torque characteristic
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended)
Oil Mixture:
Premix or Auto-lube injection system (specific to model variant)
Ignition System
Ignition Type:
CDI with electronic advance
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission)
Clutch System:
Polaris P-85 Drive Clutch and 10.4" Driven Clutch
Optional
Optional Gearing:
Not applicable for factory CVT
Features
Gear Ratios:
Variable, managed by clutch calibration and belt ratio
Chaincase Fluid:
Polaris Demand Drive Fluid (or equivalent)
Chaincase Fluid Capacity:
Approximately 14-16 oz
📐 Dimensions
Exterior
Track Length:
Typically 136 inches (common for RMK models)
Track Width:
Typically 15 inches
Lug Height:
Aggressive, often 1.75 inches or higher for mountain traction
Weights
Dry Weight:
Around 430-450 lbs (estimated)
Gross Vehicle Weight Rating:
Not specified, but consider rider and cargo load
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for snowmobiles; safety based on design and rider input
Active Features
Braking System:
Hydraulic disc brake with vented rotor
Throttle Safety:
Thumb throttle with safety lockout
Passive Features
Engine Kill Switch:
Handlebar-mounted kill switch
Low Oil Indicator:
Dashboard warning light
Reverse:
Mechanical reverse (likely RER - Reverse Engine Retraction)
💡 Technology Features
Infotainment
Instrumentation:
Digital/analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and warning lights
Lighting:
Halogen headlights, taillight, brake light
Driver Assistance
Efi Control:
Electronic Fuel Injection system optimizes fuel delivery and ignition timing for performance and efficiency
Connectivity
Diagnostic Ports:
On-board diagnostic capabilities, accessible via specialized tools (covered in manual)
🔧 Maintenance
Service Intervals
Oil Change Chaincase:
Every 100 hours or annually (refer to manual for specifics)
Spark Plug Replacement:
Typically every 1,000-1,500 miles or as needed based on inspection
Clutch Cleaning Inspection:
Recommended annually or every 50 hours of riding
Track Tension Adjustment:
Check and adjust as needed, especially after initial break-in
Fluid Specifications
Engine Oil Type:
Polaris 2-stroke Synthetic Injector Oil (or equivalent high-quality synthetic)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Coolant Type:
Ethylene Glycol Antifreeze (typically a 50/50 mix with distilled water)
Known Issues
Common Wear Items:
Drive belts, carbides on skis, clutch weights and buttons, shock absorbers
Efi Component Care:
Importance of clean fuel and regular inspection of fuel filters and injectors
Suspension Maintenance:
Greasing pivot points and inspecting shock seals for leaks
📚 Vehicle History
Brand Heritage
Polaris Founding:
Founded in 1954, a pioneer in snowmobile manufacturing
Rmk Legacy:
RMK (Ridgeline Mountain King) series has a long-standing reputation for mountain-specific performance
Model Evolution
Rmk Development:
Continuously evolved chassis and suspension designs to improve deep snow handling and climbing capability
Engine Advancements:
Transition from carbureted to EFI systems for improved performance, efficiency, and emissions
Production
Production Period 2007:
2007 model year
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2007 RMK 600 HO are not readily available, but the RMK line has consistently been praised for mountain performance
Ratings
User Reviews General:
The 600 HO engine and RMK chassis were generally well-regarded for their power-to-weight ratio and deep snow capability in their era.
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