Suzuki ATV LT 250 Quad Sport 2007 Digital Service Repair Man
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🏷️ Basic Information Identification Make: Suzuki Model: LT250 Quad Sport Year: 2007 Vehicle Type: All-Terrain Vehicle (ATV) Product Type: Digital Service and Repair Manual 👋 Introduction Market Position Segment: Entry-level to mid-range performance sport ATV Target Audience: Recreational riders, novice to intermediate off-road enthusiasts Competitive Analysis Key Competitors: Yamaha Warrior 350, Honda TRX250EX, Kawasaki Mojave 250 Key Features Handling: Known for agile handling and responsive steering Engine Character: Torquey and tractable engine suitable for trail riding Versatility: Good balance of sportiness and utility for recreational purposes 📋 Manual Details Coverage Areas Comprehensive Coverage: Full service, repair, maintenance, diagnostics, and troubleshooting Page Count Estimated Pages: Approximately 300-400 pages (typical for this level of detail) Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital (PDF) File Format Digital Format: PDF Searchability: Likely searchable text content within the PDF Printability: Printable pages for workshop use Print Quality Quality: High-resolution scans/digital creation for clear text and diagrams Binding Type Type: N/A (Digital format) Paper Type Type: N/A (Digital format) 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, lubrication, cooling, fuel, ignition, exhaust, emissions Transmission: Gearbox operation, clutch, maintenance, repair Drivetrain: Drive shafts, differentials, chain drive, axle maintenance Suspension: Front and rear suspension systems, shocks, springs, bushings, adjustments Brakes: Hydraulic brake system, calipers, master cylinder, lines, pads, rotors, bleeding procedures Electrical: Ignition system, starting system, charging system, lighting, wiring diagrams, sensors, ECU Fuel System: Carburetor (likely), fuel pump, fuel lines, fuel filter replacement Cooling System: Radiator, coolant, fan, thermostat, hoses, flushing procedures Frame And Body: Frame integrity, body panels, seat, handlebars, footpegs, graphics Wheels And Tires: Tire pressure, wear inspection, wheel bearing maintenance, lug nut torque Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug service, chain lubrication, brake adjustments Troubleshooting: Diagnostic flowcharts, common problems and solutions, fault codes (if applicable) Engine Repair: Piston and cylinder work, valve adjustments, crankshaft and connecting rod inspection, complete engine rebuilds Transmission Repair: Gear replacement, bearing service, clutch pack inspection and replacement Electrical Diagnostics: Wiring harness testing, component testing (stator, CDI, starter motor), troubleshooting lighting issues Brake Service: Brake pad replacement, caliper service, brake fluid flush and bleeding Suspension Service: Shock absorber replacement, linkage bearing service, control arm bushing inspection Carburetor Adjustment And Rebuild: Jetting, idle speed, float level, cleaning and overhaul Cooling System Maintenance: Coolant flush, thermostat replacement, fan motor testing Wheel Alignment And Balancing: Toe adjustment, wheel bearing replacement, hub service Technical Depth Depth: Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds Diagnostic Capability: Detailed diagnostic procedures and troubleshooting guides Specifications: Includes all torque specifications, clearances, fluid capacities, and electrical values Wiring Diagrams: High-quality, detailed wiring diagrams for the entire electrical system ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, Single Cylinder Displacement: 246 cc (15.0 cu in) Bore X Stroke: Approx. 69.0 mm x 64.4 mm (Need specific manual data for exact figures) Cooling System: Liquid-cooled Performance Horsepower Estimate: Approx. 16-18 HP (Need specific manual data for exact figures) Torque Estimate: Approx. 14-16 lb-ft (Need specific manual data for exact figures) Fuel System Carburetor: Mikuni VM26SS (Likely, refer to manual for confirmation) Fuel Capacity: 3.2 US gal (12 L) (Approximate, verify with manual) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: SAE 10W-40 API SG (Typical for Suzuki ATVs, verify with manual) 🔧 Transmission Standard Transmission Type: 5-speed manual with Reverse Optional Transmission Options: N/A (Manual transmission is standard for this model) Features Clutch Type: Wet multi-plate Final Drive: O-ring sealed chain Fluid Type Transmission Oil: SAE 80W GL-4 hypoid gear oil (Typical, verify with manual) 📐 Dimensions Exterior Length: Approx. 72.0 inches (1830 mm) (Verify with manual) Width: Approx. 44.5 inches (1130 mm) (Verify with manual) Height: Approx. 41.3 inches (1050 mm) (Verify with manual) Wheelbase: Approx. 49.2 inches (1250 mm) (Verify with manual) Weights Dry Weight: Approx. 460 lbs (209 kg) (Verify with manual) Ground Clearance: Approx. 7.9 inches (200 mm) (Verify with manual) Cargo Front Rack Capacity: Approx. 44 lbs (20 kg) (Verify with manual) Rear Rack Capacity: Approx. 88 lbs (40 kg) (Verify with manual) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI/SVIA 1-2001 safety standards (Typical for ATVs of this era) Active Features Engine Braking: Assists with downhill control Parking Brake: Independent parking brake mechanism Passive Features Throttle Limiter: Thumb throttle with a return spring for controlled acceleration Footpegs: Wide footpegs with integrated heel guards for rider stability Handlebars: Comfortable handlebar grips with a crossbar for added strength and mounting point 💡 Technology Features Infotainment Features: N/A (No advanced infotainment systems typically found on this model) Driver Assistance Features: N/A (No electronic driver assistance systems) Connectivity Features: N/A (No connectivity features) 🔧 Maintenance Service Intervals Engine Oil Change: Every 20-30 hours of operation or annually (refer to manual for precise interval) Air Filter Cleaning: Every...
Brake pad replacement, caliper service, brake fluid flush and bleeding
Suspension Service:
Shock absorber replacement, linkage bearing service, control arm bushing inspection
Carburetor Adjustment And Rebuild:
Jetting, idle speed, float level, cleaning and overhaul
Cooling System Maintenance:
Coolant flush, thermostat replacement, fan motor testing
Wheel Alignment And Balancing:
Toe adjustment, wheel bearing replacement, hub service
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds
Diagnostic Capability:
Detailed diagnostic procedures and troubleshooting guides
Specifications:
Includes all torque specifications, clearances, fluid capacities, and electrical values
Wiring Diagrams:
High-quality, detailed wiring diagrams for the entire electrical system
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, Single Cylinder
Displacement:
246 cc (15.0 cu in)
Bore X Stroke:
Approx. 69.0 mm x 64.4 mm (Need specific manual data for exact figures)
Cooling System:
Liquid-cooled
Performance
Horsepower Estimate:
Approx. 16-18 HP (Need specific manual data for exact figures)
Torque Estimate:
Approx. 14-16 lb-ft (Need specific manual data for exact figures)
Fuel System
Carburetor:
Mikuni VM26SS (Likely, refer to manual for confirmation)
Fuel Capacity:
3.2 US gal (12 L) (Approximate, verify with manual)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
SAE 10W-40 API SG (Typical for Suzuki ATVs, verify with manual)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with Reverse
Optional
Transmission Options:
N/A (Manual transmission is standard for this model)
Features
Clutch Type:
Wet multi-plate
Final Drive:
O-ring sealed chain
Fluid Type
Transmission Oil:
SAE 80W GL-4 hypoid gear oil (Typical, verify with manual)
📐 Dimensions
Exterior
Length:
Approx. 72.0 inches (1830 mm) (Verify with manual)
Width:
Approx. 44.5 inches (1130 mm) (Verify with manual)
Height:
Approx. 41.3 inches (1050 mm) (Verify with manual)
Wheelbase:
Approx. 49.2 inches (1250 mm) (Verify with manual)
Weights
Dry Weight:
Approx. 460 lbs (209 kg) (Verify with manual)
Ground Clearance:
Approx. 7.9 inches (200 mm) (Verify with manual)
Cargo
Front Rack Capacity:
Approx. 44 lbs (20 kg) (Verify with manual)
Rear Rack Capacity:
Approx. 88 lbs (40 kg) (Verify with manual)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI/SVIA 1-2001 safety standards (Typical for ATVs of this era)
Active Features
Engine Braking:
Assists with downhill control
Parking Brake:
Independent parking brake mechanism
Passive Features
Throttle Limiter:
Thumb throttle with a return spring for controlled acceleration
Footpegs:
Wide footpegs with integrated heel guards for rider stability
Handlebars:
Comfortable handlebar grips with a crossbar for added strength and mounting point
💡 Technology Features
Infotainment
Features:
N/A (No advanced infotainment systems typically found on this model)
Driver Assistance
Features:
N/A (No electronic driver assistance systems)
Connectivity
Features:
N/A (No connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 20-30 hours of operation or annually (refer to manual for precise interval)
Air Filter Cleaning:
Every 10-15 hours of operation or as needed based on conditions
Spark Plug Service:
Every 100-200 hours or annually
Chain Lubrication And Adjustment:
Every 10-15 hours of operation, more frequently in wet/dusty conditions
Brake Fluid Change:
Every 2 years or as recommended by fluid degradation
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG (Verify with manual for specific API rating and viscosity)
Transmission Oil:
SAE 80W GL-4 hypoid gear oil (Verify with manual)
Coolant:
Ethylene glycol based coolant with corrosion inhibitors (50/50 mix with distilled water recommended)
Known Issues
Carburetor Fouling:
Can occur with infrequent use or poor fuel quality, leading to starting or running issues.
Drive Chain Wear:
Requires regular inspection, lubrication, and tension adjustment to prevent premature wear.
Suspension Bushings:
Can wear over time, leading to looseness and degraded handling.
Electrical Connections:
Corrosion or loose connections can cause intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long-standing reputation for producing reliable and performance-oriented motorcycles and ATVs.
Model Evolution
Lineage:
The LT250 Quad Sport is part of Suzuki's successful line of sport ATVs, evolving from earlier models with a focus on enhanced performance and rider comfort.
Production
Production Era:
The Quad Sport line has seen various iterations, with the 250cc engine configuration being popular for its blend of power and manageability.
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