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BMW 528xi Complete Workshop Service Repair Manual 2008 2009 2010

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🏷️ Basic Information Identification Make: BMW Model: 528xi Model Year: 2008-2010 👋 Introduction Market Position Vehicle Segment: Entry-level luxury sedan/wagon, competing with Mercedes-Benz E-Class, Audi A6, and Lexus GS. Competitive Analysis Key Strengths: Renowned BMW driving dynamics, advanced xDrive all-wheel-drive system, high-quality interior, and sophisticated technology. Key Features Driving Experience: Focus on driver engagement, balanced chassis, and responsive powertrain. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for N52B30 engine, including disassembly, assembly, inspection, and repair of all major components. Transmission Service: Covers both automatic (GM 6L45) and manual (ZF) transmissions, including removal, installation, overhaul, and fluid specifications. Drivetrain Service: Comprehensive coverage of the xDrive all-wheel-drive system, including transfer case, front and rear differentials, driveshafts, and axles. Suspension Steering: Detailed repair and adjustment procedures for front and rear suspension components, steering rack, power steering system, and wheel alignment. Brake System: In-depth information on hydraulic brake system, ABS, DSC, brake calipers, rotors, pads, lines, and bleeding procedures. Electrical System: Extensive coverage of wiring diagrams, component locations, diagnosis of electrical faults, battery, alternator, starter, lighting, and comfort electronics. Body And Chassis: Repair and alignment procedures for body panels, doors, hinges, locks, glass, bumpers, and chassis components. Climate Control: Diagnosis and repair of HVAC system, including A/C compressor, evaporator, condenser, blower motor, and refrigerant handling. Fuel System: Information on fuel tank, fuel pump, fuel injectors, fuel pressure regulator, and emissions control systems. Exhaust System: Details on exhaust manifold, catalytic converter, mufflers, and exhaust pipes. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and brake inspections. Troubleshooting Diagnostics: Systematic diagnostic procedures, fault code interpretation, and common issue resolution for all major systems. Component Replacement: Step-by-step guides for replacing components such as spark plugs, ignition coils, sensors, pumps, alternators, and starter motors. Rebuild Overhaul: Detailed instructions for complete engine, transmission, and differential rebuilds, including specifications and torque values. Alignment Calibration: Procedures for wheel alignment, steering angle sensor calibration, and other crucial system calibrations. Technical Depth Depth Level: Comprehensive, from basic DIY maintenance to advanced in-depth diagnostics and full mechanical overhauls. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with printable pages. Print Quality Print Readability: Optimized for clear printing of diagrams, illustrations, and text. Binding Type Binding Method: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: N52B30 Engine Type: 3.0L Naturally Aspirated Inline-6 Cylinder Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 12.0:1 Performance Horsepower: 230 hp @ 6500 rpm Torque: 200 lb-ft @ 2750 rpm Fuel System Fuel Injection: Direct Injection (later models may have port injection variants or updates within the generation) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU Type: Siemens MSV70 or similar, depending on model year and regional variations. Valvetrain: Double Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (variable camshaft timing). Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based). Lubrication System Oil Type: BMW Longlife-01 (LL-01) synthetic oil, typically 0W-30 or 5W-30. 🔧 Transmission Standard Transmission Type: 6-speed Automatic (GM 6L45) Optional Transmission Type: 6-speed Manual Transmission (ZF HSW) Features Automatic Features: Steptronic manual shift mode, adaptive transmission control. Fluid Specs Automatic Transmission Fluid: GM Dexron VI or approved equivalent. Manual Transmission Fluid: BMW MTF LT-2 or approved equivalent. 📐 Dimensions Exterior Wheelbase: 116.4 inches (2957 mm) Length: 193.1 inches (4904 mm) Width: 72.7 inches (1847 mm) Height: 58.3 inches (1481 mm) Weights Curb Weight Approx: 3900 - 4100 lbs (1769 - 1860 kg), depending on configuration. Gross Vehicle Weight Rating: Approx. 5070 lbs (2300 kg). Wheels Tires Standard Wheel Size: 17 inches Optional Wheel Size: 18 inches, 19 inches Standard Tire Size: 225/50R17 Wheel Bolt Pattern: 5x120 mm 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (for models tested) IIHS Top Safety Pick: Yes (for models tested, typically receiving 'Good' ratings in crash tests). Active Features Dynamic Stability Control: Standard BMW DSC (Dynamic Stability Control) system. Anti Lock Braking System: Standard ABS. Traction Control: Standard Automatic Stability Control (ASC) and Dynamic Traction Control (DTC). All Wheel Drive: Standard xDrive all-wheel-drive system for enhanced traction and stability. Passive Features Airbags: Front airbags, side-impact airbags, head protection system (curtain airbags) for front and rear occupants. Seatbelts: 3-point inertia-reel seat belts with automatic tensioners and force limiters. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Infotainment System: iDrive system (first generation or early iterations), typically with a central LCD screen controlled by a rotary knob and buttons. Navigation System: Optional professional navigation system with DVD-based or hard-drive based maps. Audio System: Standard HiFi audio system, optional Logic7 premium audio. Driver Assistance Cruise Control: Standard cruise control, optional Active...
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BMW 528xi Complete Workshop Service Repair Manual 2008 2009 2010
🏷️ Basic Information
Identification
Make:
BMW
Model:
528xi
Model Year:
2008-2010
👋 Introduction
Market Position
Vehicle Segment:
Entry-level luxury sedan/wagon, competing with Mercedes-Benz E-Class, Audi A6, and Lexus GS.
Competitive Analysis
Key Strengths:
Renowned BMW driving dynamics, advanced xDrive all-wheel-drive system, high-quality interior, and sophisticated technology.
Key Features
Driving Experience:
Focus on driver engagement, balanced chassis, and responsive powertrain.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for N52B30 engine, including disassembly, assembly, inspection, and repair of all major components.
Transmission Service:
Covers both automatic (GM 6L45) and manual (ZF) transmissions, including removal, installation, overhaul, and fluid specifications.
Drivetrain Service:
Comprehensive coverage of the xDrive all-wheel-drive system, including transfer case, front and rear differentials, driveshafts, and axles.
Suspension Steering:
Detailed repair and adjustment procedures for front and rear suspension components, steering rack, power steering system, and wheel alignment.
Brake System:
In-depth information on hydraulic brake system, ABS, DSC, brake calipers, rotors, pads, lines, and bleeding procedures.
Electrical System:
Extensive coverage of wiring diagrams, component locations, diagnosis of electrical faults, battery, alternator, starter, lighting, and comfort electronics.
Body And Chassis:
Repair and alignment procedures for body panels, doors, hinges, locks, glass, bumpers, and chassis components.
Climate Control:
Diagnosis and repair of HVAC system, including A/C compressor, evaporator, condenser, blower motor, and refrigerant handling.
Fuel System:
Information on fuel tank, fuel pump, fuel injectors, fuel pressure regulator, and emissions control systems.
Exhaust System:
Details on exhaust manifold, catalytic converter, mufflers, and exhaust pipes.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and brake inspections.
Troubleshooting Diagnostics:
Systematic diagnostic procedures, fault code interpretation, and common issue resolution for all major systems.
Component Replacement:
Step-by-step guides for replacing components such as spark plugs, ignition coils, sensors, pumps, alternators, and starter motors.
Rebuild Overhaul:
Detailed instructions for complete engine, transmission, and differential rebuilds, including specifications and torque values.
Alignment Calibration:
Procedures for wheel alignment, steering angle sensor calibration, and other crucial system calibrations.
Technical Depth
Depth Level:
Comprehensive, from basic DIY maintenance to advanced in-depth diagnostics and full mechanical overhauls.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with printable pages.
Print Quality
Print Readability:
Optimized for clear printing of diagrams, illustrations, and text.
Binding Type
Binding Method:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N52B30
Engine Type:
3.0L Naturally Aspirated Inline-6 Cylinder
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
12.0:1
Performance
Horsepower:
230 hp @ 6500 rpm
Torque:
200 lb-ft @ 2750 rpm
Fuel System
Fuel Injection:
Direct Injection (later models may have port injection variants or updates within the generation)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Siemens MSV70 or similar, depending on model year and regional variations.
Valvetrain:
Double Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (variable camshaft timing).
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based).
Lubrication System
Oil Type:
BMW Longlife-01 (LL-01) synthetic oil, typically 0W-30 or 5W-30.
🔧 Transmission
Standard
Transmission Type:
6-speed Automatic (GM 6L45)
Optional
Transmission Type:
6-speed Manual Transmission (ZF HSW)
Features
Automatic Features:
Steptronic manual shift mode, adaptive transmission control.
Fluid Specs
Automatic Transmission Fluid:
GM Dexron VI or approved equivalent.
Manual Transmission Fluid:
BMW MTF LT-2 or approved equivalent.
📐 Dimensions
Exterior
Wheelbase:
116.4 inches (2957 mm)
Length:
193.1 inches (4904 mm)
Width:
72.7 inches (1847 mm)
Height:
58.3 inches (1481 mm)
Weights
Curb Weight Approx:
3900 - 4100 lbs (1769 - 1860 kg), depending on configuration.
Gross Vehicle Weight Rating:
Approx. 5070 lbs (2300 kg).
Wheels Tires
Standard Wheel Size:
17 inches
Optional Wheel Size:
18 inches, 19 inches
Standard Tire Size:
225/50R17
Wheel Bolt Pattern:
5x120 mm
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for models tested)
IIHS Top Safety Pick:
Yes (for models tested, typically receiving 'Good' ratings in crash tests).
Active Features
Dynamic Stability Control:
Standard BMW DSC (Dynamic Stability Control) system.
Anti Lock Braking System:
Standard ABS.
Traction Control:
Standard Automatic Stability Control (ASC) and Dynamic Traction Control (DTC).
All Wheel Drive:
Standard xDrive all-wheel-drive system for enhanced traction and stability.
Passive Features
Airbags:
Front airbags, side-impact airbags, head protection system (curtain airbags) for front and rear occupants.
Seatbelts:
3-point inertia-reel seat belts with automatic tensioners and force limiters.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Infotainment System:
iDrive system (first generation or early iterations), typically with a central LCD screen controlled by a rotary knob and buttons.
Navigation System:
Optional professional navigation system with DVD-based or hard-drive based maps.
Audio System:
Standard HiFi audio system, optional Logic7 premium audio.
Driver Assistance
Cruise Control:
Standard cruise control, optional Active Cruise Control (ACC) with Stop & Go functionality.
Parking Assistance:
Optional front and rear Park Distance Control (PDC) and rearview camera.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity and USB audio interface.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition-based service (CBS) system typically recommends oil changes every 10,000-15,000 miles or annually, whichever comes first, using BMW LL-01 certified oil.
Air Filter Replacement:
Recommended every 30,000 miles or as indicated by the CBS system.
Cabin Filter Replacement:
Recommended every 15,000-20,000 miles or annually.
Spark Plug Replacement:
Recommended every 60,000 miles for the N52 engine.
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage.
Fluid Specifications
Coolant Capacity:
Approximately 8.0 - 8.5 liters (16.9 - 17.9 US pints).
Washer Fluid Type:
BMW Windshield Washer Fluid or equivalent with de-icer.
Known Issues
Common Problems:
Valve cover gasket leaks, oil pan gasket leaks, water pump failure (electric pump in later models), eccentric shaft sensor failure, CCV (crankcase ventilation) system issues, power steering leaks, and ignition coil failures.
Common Problems Xidrive:
Transfer case actuator issues, differential seal leaks.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW (Bayerische Motoren Werke AG) is renowned for its performance-oriented luxury vehicles and motorsport heritage.
Model Evolution
Chassis Code:
E60 (sedan) / E61 (wagon)
Generation Introduction:
The E60 5 Series generation was introduced in 2003 (globally) and updated with a facelift (LCI) in 2007, which included minor styling changes and technology updates relevant to the 2008-2010 models.
528Xi Positioning:
The 528xi was a key model in the 5 Series lineup, offering the potent inline-6 engine and the all-wheel-drive system for enhanced all-weather capability and performance.
Production
Manufacturing Locations:
Primarily manufactured in Dingolfing, Germany, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Ward Top 10 Engines:
The N52 engine family received multiple 'Ward's 10 Best Engines' awards for its refinement, power delivery, and efficiency.
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