Mitsubishi Lancer Workshop Service Repair Manual 2008 (2 300+ pages Searchable Single-file)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2008 Generation Model Generation: Eighth Generation (CY/CZ) Codes Chassis Codes: CY (Sedan), CZ (Hatchback/Sportback) 👋 Introduction Market Position Segment: Compact Car / Small Family Car Competitors 2008: Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza, Chevrolet Cobalt, Nissan Sentra. Competitive Analysis Key Selling Points 2008: Sporty styling, affordable pricing, available AWD (on certain trims), good handling characteristics. Key Features Design Philosophy: Sporty and aggressive design language, influenced by the Lancer Evolution. Body Styles: Available as a 4-door sedan and a 5-door hatchback (Sportback). Manual Quality: High-quality, official workshop manual designed for professional technicians and advanced DIYers. 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop service and repair Page Count Total Pages: 2300+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital (Single-file PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, lubrication, cooling systems, intake and exhaust systems, engine management. Fuel System: Fuel delivery, fuel tank, fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP). Emission Control: Catalytic converter, oxygen sensors, EGR system, evaporative emission control (EVAP). Transmission Manual: Manual transmission (W5M51, F5M33 series), clutch system, gear shifting mechanisms. Transmission Automatic: Automatic transmission (INVECS-II/III Sport Mode), torque converter, hydraulic control system, shift control. Drivetrain: Front-wheel drive (FWD), All-Wheel Drive (AWD - on select models), driveshafts, CV joints, differential, rear axle. Suspension: Front suspension (MacPherson strut), rear suspension (Multi-link), shock absorbers, springs, control arms, bushings, stabilizer bars. Steering: Power steering system (hydraulic or electric assist), steering column, steering rack/gearbox, tie rod ends. Brakes: Front disc brakes, rear disc brakes (on most models), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake booster, master cylinder, brake lines, calipers, pads, rotors. Body Exterior: Body construction, exterior panels, doors, hood, trunk lid, bumpers, glass, mirrors, trim, paint. Body Interior: Interior trim panels, seats, dashboard, center console, headliner, carpeting, airbags, seat belts. Electrical System: 12V battery, alternator, starter motor, ignition system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, ECUs. HVAC: Heating, ventilation, and air conditioning (HVAC) system, compressor, condenser, evaporator, heater core, blower motor, climate control unit. Infotainment: Audio system, navigation system (if equipped), display units, speakers, antenna. Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, ABS, traction control (TCL), stability control (ASC/ESC). Procedures Included Routine Maintenance: Oil and filter change, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, tire rotation. Engine Repair: Head gasket replacement, piston ring replacement, bearing replacement, valve adjustment, timing belt/chain service, turbocharger service (if applicable). Transmission Service: Transmission fluid and filter change, clutch replacement, seal replacement, transmission overhaul (manual and automatic). Brake Service: Brake pad and rotor replacement, caliper overhaul, brake line replacement, bleeding brake system, ABS component diagnosis and replacement. Suspension And Steering Repair: Strut and shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump/motor replacement, steering rack/gearbox replacement. Electrical Diagnostics: Troubleshooting electrical faults, circuit testing, component testing, wiring diagram interpretation, ECU diagnosis and replacement. HVAC Service: Refrigerant recharge, component replacement (compressor, condenser, evaporator), leak testing, blower motor replacement. Bodywork And Trim Repair: Panel replacement, bumper repair, glass replacement, interior trim panel repair/replacement. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for various systems. Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Diagnostic Capability: Includes detailed diagnostic procedures, trouble codes (DTCs), and component testing specifications. Torque Specifications: Detailed torque specifications for all critical fasteners. Special Tools: Identifies and specifies required special tools for specific procedures. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Printability: Printable pages Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4A92 (1.8L MIVEC), 4B10 (1.8L MIVEC), 4B11 (2.0L MIVEC), 4B12 (2.4L MIVEC) Engine Type: Inline-4, DOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Performance Displacement 1.8L: 1798 cc (1.8 Liters) Horsepower 1.8L Approx: 140-150 hp @ 6000 rpm (Varies by market/tune) Torque 1.8L Approx: 120-125 lb-ft @ 4200 rpm (Varies by market/tune) Displacement 2.0L: 1998 cc (2.0 Liters) Horsepower 2.0L Approx: 150-160 hp @ 6000 rpm (Varies by market/tune) Torque 2.0L Approx: 140-145 lb-ft @ 4200 rpm (Varies by market/tune) Displacement 2.4L: 2360 cc (2.4 Liters) Horsepower 2.4L Approx: 165-170 hp @ 6000 rpm (Varies by market/tune) Torque 2.4L Approx: 160-165 lb-ft @ 4000 rpm (Varies by market/tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with MIVEC variable valve timing. Fuel Type: Unleaded gasoline (Octane rating varies by market, typically 87 AKI minimum). 🔧 Transmission Standard Transmission Type Base: 5-speed Manual Transmission (e.g., W5M51, F5M33) Optional Transmission Type Optional: 4-speed INVECS-II/III Automatic Transmission (with Sport Mode on some trims) Features Drivetrain Options:...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer

Year:

Generation

Model Generation:

Eighth Generation (CY/CZ)

Codes

Chassis Codes:

CY (Sedan), CZ (Hatchback/Sportback)

👋 Introduction

Market Position

Segment:

Compact Car / Small Family Car

Competitors 2008:

Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Subaru Impreza, Chevrolet Cobalt, Nissan Sentra.

Competitive Analysis

Key Selling Points 2008:

Sporty styling, affordable pricing, available AWD (on certain trims), good handling characteristics.

Key Features

Design Philosophy:

Sporty and aggressive design language, influenced by the Lancer Evolution.

Body Styles:

Available as a 4-door sedan and a 5-door hatchback (Sportback).

Manual Quality:

High-quality, official workshop manual designed for professional technicians and advanced DIYers.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete workshop service and repair

Page Count

Total Pages:

2300+

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (Single-file PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, lubrication, cooling systems, intake and exhaust systems, engine management.

Fuel System:

Fuel delivery, fuel tank, fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP).

Emission Control:

Catalytic converter, oxygen sensors, EGR system, evaporative emission control (EVAP).

Transmission Manual:

Manual transmission (W5M51, F5M33 series), clutch system, gear shifting mechanisms.

Transmission Automatic:

Automatic transmission (INVECS-II/III Sport Mode), torque converter, hydraulic control system, shift control.

Drivetrain:

Front-wheel drive (FWD), All-Wheel Drive (AWD - on select models), driveshafts, CV joints, differential, rear axle.

Suspension:

Front suspension (MacPherson strut), rear suspension (Multi-link), shock absorbers, springs, control arms, bushings, stabilizer bars.

Steering:

Power steering system (hydraulic or electric assist), steering column, steering rack/gearbox, tie rod ends.

Brakes:

Front disc brakes, rear disc brakes (on most models), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake booster, master cylinder, brake lines, calipers, pads, rotors.

Body Exterior:

Body construction, exterior panels, doors, hood, trunk lid, bumpers, glass, mirrors, trim, paint.

Body Interior:

Interior trim panels, seats, dashboard, center console, headliner, carpeting, airbags, seat belts.

Electrical System:

12V battery, alternator, starter motor, ignition system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, ECUs.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, compressor, condenser, evaporator, heater core, blower motor, climate control unit.

Infotainment:

Audio system, navigation system (if equipped), display units, speakers, antenna.

Safety Systems:

Airbag system (SRS), seatbelt pre-tensioners, ABS, traction control (TCL), stability control (ASC/ESC).

Procedures Included

Routine Maintenance:

Oil and filter change, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, tire rotation.

Engine Repair:

Head gasket replacement, piston ring replacement, bearing replacement, valve adjustment, timing belt/chain service, turbocharger service (if applicable).

Transmission Service:

Transmission fluid and filter change, clutch replacement, seal replacement, transmission overhaul (manual and automatic).

Brake Service:

Brake pad and rotor replacement, caliper overhaul, brake line replacement, bleeding brake system, ABS component diagnosis and replacement.

Suspension And Steering Repair:

Strut and shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump/motor replacement, steering rack/gearbox replacement.

Electrical Diagnostics:

Troubleshooting electrical faults, circuit testing, component testing, wiring diagram interpretation, ECU diagnosis and replacement.

HVAC Service:

Refrigerant recharge, component replacement (compressor, condenser, evaporator), leak testing, blower motor replacement.

Bodywork And Trim Repair:

Panel replacement, bumper repair, glass replacement, interior trim panel repair/replacement.

Troubleshooting Guides:

Diagnostic flowcharts and symptom-based troubleshooting for various systems.

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to full engine/transmission rebuilds)

Diagnostic Capability:

Includes detailed diagnostic procedures, trouble codes (DTCs), and component testing specifications.

Torque Specifications:

Detailed torque specifications for all critical fasteners.

Special Tools:

Identifies and specifies required special tools for specific procedures.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content

Printability:

Printable pages

Print Quality

Image Resolution:

High-resolution images and diagrams

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

4A92 (1.8L MIVEC), 4B10 (1.8L MIVEC), 4B11 (2.0L MIVEC), 4B12 (2.4L MIVEC)

Engine Type:

Inline-4, DOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control)

Performance

Displacement 1.8L:

1798 cc (1.8 Liters)

Horsepower 1.8L Approx:

140-150 hp @ 6000 rpm (Varies by market/tune)

Torque 1.8L Approx:

120-125 lb-ft @ 4200 rpm (Varies by market/tune)

Displacement 2.0L:

1998 cc (2.0 Liters)

Horsepower 2.0L Approx:

150-160 hp @ 6000 rpm (Varies by market/tune)

Torque 2.0L Approx:

140-145 lb-ft @ 4200 rpm (Varies by market/tune)

Displacement 2.4L:

2360 cc (2.4 Liters)

Horsepower 2.4L Approx:

165-170 hp @ 6000 rpm (Varies by market/tune)

Torque 2.4L Approx:

160-165 lb-ft @ 4000 rpm (Varies by market/tune)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with MIVEC variable valve timing.

Fuel Type:

Unleaded gasoline (Octane rating varies by market, typically 87 AKI minimum).

🔧 Transmission

Standard

Transmission Type Base:

5-speed Manual Transmission (e.g., W5M51, F5M33)

Optional

Transmission Type Optional:

4-speed INVECS-II/III Automatic Transmission (with Sport Mode on some trims)

Features

Drivetrain Options:

Front-Wheel Drive (FWD) standard on most models. All-Wheel Drive (AWD) available on select trims (e.g., GT, Ralliart).

📐 Dimensions

Exterior

Wheelbase Approx:

2635 mm (103.7 inches)

Length Approx Sedan:

4570 mm (179.9 inches)

Width Approx:

1760 mm (69.3 inches)

Height Approx Sedan:

1490 mm (58.7 inches)

Height Approx Hatchback:

1475 mm (58.1 inches)

Cargo

Trunk Volume Sedan Approx:

400 liters (14.1 cu ft)

Weights

Curb Weight Approx Min:

1350 kg (2976 lbs)

Curb Weight Approx Max:

1550 kg (3417 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4 stars (Driver and Passenger)

NHTSA Side Impact:

4 stars (Front and Rear Passengers)

IIHS Front Offset Crash:

IIHS Side Impact:

Active Features

Standard (Anti-lock Braking System)

Standard (Electronic Brakeforce Distribution)

Traction Control:

Optional/Standard on select trims (TCL)

Stability Control:

Optional/Standard on select trims (ASC/ESC - Active Stability Control/Electronic Stability Control)

Passive Features

Airbags:

Front airbags, side airbags, curtain airbags (depending on trim)

Seatbelts:

3-point seatbelts with pre-tensioners and force limiters

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM/CD player with auxiliary input. Higher trims may feature Rockford Fosgate premium audio systems with subwoofer.

Navigation:

Optional touch-screen navigation system available on higher trim levels.

Driver Assistance

Parking Sensors:

Optional rear parking sensors available on some trims.

Connectivity

Bluetooth:

Available Bluetooth hands-free phone connectivity on select models, often part of an option package.

Keyless Entry:

Standard keyless entry on most trims, optional proximity key with push-button start on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to owner's manual for specific engine oil type).

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on driving conditions.

Spark Plug Replacement:

Iridium-tipped plugs typically last 60,000 - 100,000 miles (96,000 - 160,000 km). Consult manual for specific type and interval.

Coolant Replacement:

Initial flush around 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years.

Brake Fluid Replacement:

Every 2-3 years or 30,000 miles (48,000 km) as recommended.

Fluid Specifications

Engine Oil Spec:

API SN or higher, ILSAC GF-5 or higher. Viscosity typically 0W-20 or 5W-30 (check owner's manual for exact specification and capacity).

Transmission Fluid Manual:

API GL-3 or GL-4, SAE 75W-85 or 75W-90 gear oil. Capacity ~2.0-2.5 Liters.

Transmission Fluid Automatic:

Mitsubishi SP-III or equivalent ATF. Capacity ~3.5-4.0 Liters for drain and fill.

Coolant Spec:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent HOAT (Hybrid Organic Acid Technology) coolant, typically a pink or red color. 50/50 mixture with distilled water. Capacity ~5.5-6.5 Liters.

Brake Fluid Spec:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Problems General:

Some reported issues include premature wear of front control arm bushings, occasional transmission issues (especially with older automatics), and minor electrical gremlins. Check for specific recalls.

Engine Mounts:

Engine mounts can degrade over time, leading to increased vibration.

Suspension Wear:

Front suspension components, particularly ball joints and bushings, may require replacement around 80,000-100,000 miles depending on driving conditions.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer, part of the Mitsubishi keiretsu. Known for engineering prowess and rally heritage (Lancer Evolution).

Model Evolution

Lancer Heritage:

The Lancer nameplate has been in continuous production by Mitsubishi since 1973. The 2008 model represents the eighth generation, significantly redesigned with a more European-influenced styling and improved chassis dynamics.

Eighth Generation Introduction:

The eighth-generation Lancer (CY/CZ) debuted for the 2007/2008 model year globally, aiming to compete more directly with established segment leaders.

Production

Production Locations:

Primary production in Japan (Mizushima Plant), with assembly in other global locations depending on market (e.g., North America, Thailand, Russia).

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

Received "Top Safety Pick" awards from the IIHS in various years, reflecting good performance in crash tests.

Consumer Reports Ratings:

Consumer Reports ratings varied by year and specific powertrain, often cited for good handling but sometimes average reliability scores.