2008 Mitsubishi Lancer Evo X Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Model Code: CZ4A Year: 2008 Codes Chassis Code: CZ4A Engine Code: 4B11T 👋 Introduction Market Position Vehicle Segment: Compact performance sedan (rally homologation special). Target Audience: Enthusiasts, performance drivers, rally fans. Competitive Analysis Key Competitors: Subaru WRX STI, Mitsubishi Lancer Ralliart (lower spec), Volkswagen Golf GTI (different segment but performance-oriented). Key Features Performance Engine: 2.0L turbocharged MIVEC inline-4 (4B11T). Performance Drivetrain: Advanced S-AWC (Super All-Wheel Control) system. Performance Transmission: Available 5-speed manual or 6-speed TC-SST (Twin Clutch-SST) dual-clutch automatic. Design: Aggressive styling, functional aerodynamic enhancements. 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual (FSM) Language: English Format: Digital (likely PDF) Page Count Estimated Page Count: 2500+ Format File Format: PDF Searchability: Likely searchable text content within the PDF. Printability: Printable pages for workshop use. Illustration Quality: High-quality diagrams, illustrations, and photographs. 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel delivery, emissions control. Engine Management: ECU diagnostics, sensor testing (MAP, MAF, TPS, O2), fuel injection control, ignition timing, turbocharger control, variable valve timing (MIVEC). Transmission Manual: Clutch system, gearbox overhaul, shift mechanisms, gear ratios, lubrication. Transmission Automatic: TC-SST (Twin Clutch-SST) operation, hydraulic control, valve body, mechatronics, servicing and diagnostics. Drivetrain Awc: S-AWC (Super All-Wheel Control) system, ACD (Active Center Differential), AYC (Active Yaw Control), DCCD (Driver Controlled Center Differential), differential servicing, hub bearings. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications. Steering: Power steering system (hydraulic or electric), steering rack, tie rods, steering column, alignment. Brakes: Brake system components (calipers, rotors, pads), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures. Electrical System: Battery, charging system, starting system, lighting, power windows, mirrors, central locking, horn, fuses, relays. Body And Interior: Body panel removal and installation, interior trim, seating, airbags, climate control system, body sealing, rust prevention. Diagnostics Troubleshooting: Diagnostic Trouble Codes (DTCs), fault finding charts, circuit diagrams, wiring schematics, step-by-step troubleshooting procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, air filter replacement, coolant checks, brake fluid checks, tire rotation. Scheduled Maintenance: Detailed service intervals for major components and systems based on mileage or time. Repair Procedures: Step-by-step instructions for removing, inspecting, repairing, and installing all major vehicle components. Overhaul Procedures: Complete disassembly and reassembly of engine, transmission, and differential units. Component Testing: Methods for testing sensors, actuators, electrical components, and mechanical parts. Torque Specifications: Precise torque values for all critical fasteners. Alignment Procedures: Wheel alignment angles and adjustments for front and rear. Refrigerant Handling: Procedures for servicing the air conditioning system, including refrigerant recharge. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics). Diagnostic Tools: Information on using scan tools (e.g., MUT-III) for diagnostic procedures. Electrical Schematics: Detailed wiring diagrams for all vehicle systems. Special Tools: Identification and usage of specialized tools required for specific repairs. 📊 Manual Specifications Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Print Quality Print Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Name: 4B11T Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged with intercooler. Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 9.0:1 Performance Horsepower Ps: 295 PS (approx. 291 hp) @ 6500 RPM (JDM/European spec, US spec slightly lower initially) Horsepower Hp: 295 hp (approx.) Torque Nm: 407 Nm (approx. 300 lb-ft) @ 3500 RPM Torque Lb Ft: 300 lb-ft (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Point Fuel Injection. Fuel Type: Unleaded Premium Gasoline (91+ Octane Recommended) Turbocharger: Mitsubishi TD05H-15G (or similar variant) Twin-Scroll Turbocharger with intercooler. Emission Controls: Catalytic converter, secondary air injection system, EVAP system. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (RM01A) Optional Optional Transmission: 6-speed TC-SST (Twin Clutch-SST) - Sportronic Shift Transmission Features Tc Sst Features: Paddle shifters, multiple driving modes (Normal, Sport, Super Sport), automated manual operation. Manual Gear Ratios: 1st: 3.077, 2nd: 2.105, 3rd: 1.429, 4th: 1.034, 5th: 0.760, Reverse: 3.250 Tc Sst Gear Ratios: 1st: 3.500, 2nd: 2.200, 3rd: 1.467, 4th: 1.108, 5th: 0.866, 6th: 0.744, Reverse: 3.250 Transmission Fluid Manual: DiaQueen LSD Gear Oil (or equivalent GL-4/GL-5, check specific grade) Transmission Fluid Tc Sst: DiaQueen SSTF-1 (or equivalent Dual Clutch Transmission Fluid) 📐 Dimensions Exterior Length: 4510 mm (177.6 in) Width: 1810 mm (71.3 in) Height: 1475 mm (58.1 in) Wheelbase: 2635 mm (103.7 in) Front Track: 1545 mm (60.8 in) Rear Track: 1540 mm (60.6 in) Weights Curb Weight Manual: 1450 kg (3197 lbs) Curb Weight Tc Sst: 1470 kg (3241 lbs) Gross Vehicle Weight Rating: 1850 kg (4079 lbs) Cargo Cargo Volume: 354 Liters (12.5 cu ft) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 5-Star (for 2008 model...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution X

Model Code:

Year:

Codes

Chassis Code:

Engine Code:

4B11T

👋 Introduction

Market Position

Vehicle Segment:

Compact performance sedan (rally homologation special).

Target Audience:

Enthusiasts, performance drivers, rally fans.

Competitive Analysis

Key Competitors:

Subaru WRX STI, Mitsubishi Lancer Ralliart (lower spec), Volkswagen Golf GTI (different segment but performance-oriented).

Key Features

Performance Engine:

2.0L turbocharged MIVEC inline-4 (4B11T).

Performance Drivetrain:

Advanced S-AWC (Super All-Wheel Control) system.

Performance Transmission:

Available 5-speed manual or 6-speed TC-SST (Twin Clutch-SST) dual-clutch automatic.

Design:

Aggressive styling, functional aerodynamic enhancements.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Manual (FSM)

Language:

English

Format:

Digital (likely PDF)

Page Count

Estimated Page Count:

2500+

Format

File Format:

Searchability:

Likely searchable text content within the PDF.

Printability:

Printable pages for workshop use.

Illustration Quality:

High-quality diagrams, illustrations, and photographs.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine overhaul, timing belt/chain, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel delivery, emissions control.

Engine Management:

ECU diagnostics, sensor testing (MAP, MAF, TPS, O2), fuel injection control, ignition timing, turbocharger control, variable valve timing (MIVEC).

Transmission Manual:

Clutch system, gearbox overhaul, shift mechanisms, gear ratios, lubrication.

Transmission Automatic:

TC-SST (Twin Clutch-SST) operation, hydraulic control, valve body, mechatronics, servicing and diagnostics.

Drivetrain Awc:

S-AWC (Super All-Wheel Control) system, ACD (Active Center Differential), AYC (Active Yaw Control), DCCD (Driver Controlled Center Differential), differential servicing, hub bearings.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications.

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods, steering column, alignment.

Brakes:

Brake system components (calipers, rotors, pads), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures.

Electrical System:

Battery, charging system, starting system, lighting, power windows, mirrors, central locking, horn, fuses, relays.

Body And Interior:

Body panel removal and installation, interior trim, seating, airbags, climate control system, body sealing, rust prevention.

Diagnostics Troubleshooting:

Diagnostic Trouble Codes (DTCs), fault finding charts, circuit diagrams, wiring schematics, step-by-step troubleshooting procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, air filter replacement, coolant checks, brake fluid checks, tire rotation.

Scheduled Maintenance:

Detailed service intervals for major components and systems based on mileage or time.

Repair Procedures:

Step-by-step instructions for removing, inspecting, repairing, and installing all major vehicle components.

Overhaul Procedures:

Complete disassembly and reassembly of engine, transmission, and differential units.

Component Testing:

Methods for testing sensors, actuators, electrical components, and mechanical parts.

Torque Specifications:

Precise torque values for all critical fasteners.

Alignment Procedures:

Wheel alignment angles and adjustments for front and rear.

Refrigerant Handling:

Procedures for servicing the air conditioning system, including refrigerant recharge.

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics).

Diagnostic Tools:

Information on using scan tools (e.g., MUT-III) for diagnostic procedures.

Electrical Schematics:

Detailed wiring diagrams for all vehicle systems.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

📊 Manual Specifications

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

Print Quality

Print Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Name:

4B11T

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, turbocharged with intercooler.

Displacement:

1998 cc (2.0 Liters)

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

9.0:1

Performance

Horsepower Ps:

295 PS (approx. 291 hp) @ 6500 RPM (JDM/European spec, US spec slightly lower initially)

Horsepower Hp:

295 hp (approx.)

Torque Nm:

407 Nm (approx. 300 lb-ft) @ 3500 RPM

Torque Lb Ft:

300 lb-ft (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-Point Fuel Injection.

Fuel Type:

Unleaded Premium Gasoline (91+ Octane Recommended)

Turbocharger:

Mitsubishi TD05H-15G (or similar variant) Twin-Scroll Turbocharger with intercooler.

Emission Controls:

Catalytic converter, secondary air injection system, EVAP system.

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission (RM01A)

Optional

Optional Transmission:

6-speed TC-SST (Twin Clutch-SST) - Sportronic Shift Transmission

Features

Tc Sst Features:

Paddle shifters, multiple driving modes (Normal, Sport, Super Sport), automated manual operation.

Manual Gear Ratios:

1st: 3.077, 2nd: 2.105, 3rd: 1.429, 4th: 1.034, 5th: 0.760, Reverse: 3.250

Tc Sst Gear Ratios:

1st: 3.500, 2nd: 2.200, 3rd: 1.467, 4th: 1.108, 5th: 0.866, 6th: 0.744, Reverse: 3.250

Transmission Fluid Manual:

DiaQueen LSD Gear Oil (or equivalent GL-4/GL-5, check specific grade)

Transmission Fluid Tc Sst:

DiaQueen SSTF-1 (or equivalent Dual Clutch Transmission Fluid)

📐 Dimensions

Exterior

Length:

4510 mm (177.6 in)

Width:

1810 mm (71.3 in)

Height:

1475 mm (58.1 in)

Wheelbase:

2635 mm (103.7 in)

Front Track:

1545 mm (60.8 in)

Rear Track:

1540 mm (60.6 in)

Weights

Curb Weight Manual:

1450 kg (3197 lbs)

Curb Weight Tc Sst:

1470 kg (3241 lbs)

Gross Vehicle Weight Rating:

1850 kg (4079 lbs)

Cargo

Cargo Volume:

354 Liters (12.5 cu ft)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Driver:

5-Star (for 2008 model year, specific test results may vary by region)

NHTSA Frontal Crash Passenger:

5-Star (for 2008 model year)

IIHS Moderate Overlap Front:

Good (for models tested)

Active Features

Yes, with EBD and Brake Assist.

Traction Control:

Yes, Active Traction Control (TCL).

Electronic Stability Control:

Yes, Active Stability Control (ASC).

Awc System:

Super All-Wheel Control (S-AWC) with ACD, AYC, and ASC integration.

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, full-length side curtain airbags.

Seatbelts:

3-point front and rear seatbelts with pretensioners and force limiters, front active head restraints.

Body Structure:

Reinforced impact-absorbing body structure.

💡 Technology Features

Infotainment

Infotainment System:

Rockford Fosgate audio system (optional), touch-screen navigation system (optional), CD player, MP3 compatibility.

Display Size:

7-inch touchscreen (for navigation models).

Driver Assistance

Driver Assistance Features:

Cruise control, keyless entry, push-button start.

Advanced Driver Assistance:

None standardly available for 2008 (no adaptive cruise, lane keep assist, etc.).

Connectivity

Connectivity Options:

Bluetooth hands-free calling (optional), USB input (optional on some trims/years).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).

Engine Oil Filter:

Replace with every oil change.

Air Filter:

Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles).

Spark Plugs:

Iridium-tipped spark plugs: Replace every 60,000-75,000 miles.

Coolant Replacement:

First replacement at 60,000 miles or 4 years, then every 30,000 miles or 2 years.

Brake Fluid:

Replace every 30,000 miles or 2 years.

Fluid Specifications

Engine Oil Type:

SAE 0W-30 (API SN or higher, ILSAC GF-5 or higher) - check manual for specific Mitsubishi approval.

Engine Oil Capacity:

4.5 Liters (4.8 US Quarts) with filter change.

Coolant Type:

Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based, pink color).

Power Steering Fluid:

Dexron III/VI Automatic Transmission Fluid (ATF) or specific Mitsubishi P/S fluid.

Brake Fluid Type:

DOT 4.

Known Issues

Engine Reliability:

Generally robust, but some reports of turbocharger issues (oil leaks/failure) with aggressive use. MIVEC system requires proper oil changes.

Transmission Tc Sst:

TC-SST can be prone to overheating and requires specific fluid maintenance. Some models may experience shifting issues.

S Awc System:

ACD/AYC pump and sensors can fail with age/mileage. Differential fluid changes are critical.

Suspension Components:

Worn bushings and ball joints are common wear items due to the performance-oriented nature of the vehicle.

Body Rust:

Can be susceptible to rust in areas with harsh winters, especially around wheel wells and undercarriage.

📚 Vehicle History

Brand Heritage

Rally Origins:

Direct descendant of Mitsubishi's highly successful WRC (World Rally Championship) Lancer Evolution models.

Model Evolution

Generation:

Tenth Generation (CZ4A).

Platform Sharing:

Based on the Mitsubishi Lancer (GS platform).

Evolutionary Steps:

Introduced a new all-aluminum 4B11T engine, revised S-AWC system, and the option of the advanced TC-SST transmission.

Production

Production Years:

2007-2015 (for Evolution X generation).

Manufacturing Locations:

Japan (Mizushima Plant, Kurashiki).

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

Consistently praised by automotive media for its handling, all-wheel-drive system, and raw performance.

Motor Trend Awards:

Often featured in 'Best Performance Cars' lists.

Rally Heritage Recognition:

Maintains its status as a homologation special with a strong connection to motorsport.