Kawasaki KLX250 D-Tracker X Complete Workshop Service Repair Manual 2009 2010 2011 2012
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This manual covers the KLX250 D-Tracker X models produced between 2009 and 2012. Engineered with a liquid-cooled, four-stroke, DOHC, four-valve single engine, this motorcycle is designed for versatile performance, blending off-road capability with street-oriented agility. The D-Tracker X variant, distinguished by its 17-inch front wheel and supermoto styling, offers a unique riding experience. The reputation for engineering quality and reliability is evident in this model, making it a popular choice for riders seeking a capable and dependable machine for various terrains and uses. This comprehensive workshop service repair manual provides complete A-Z service and repair procedures for all models, engines, trim, and transmission types of the KLX250 D-Tracker X. It details maintenance procedures, including scheduled servicing, fluid changes, and component adjustments, as well as in-depth repair procedures for engine, chassis, and electrical systems. Troubleshooting guides and diagnostic steps are included to assist in identifying and resolving common issues. This manual is an essential resource for owners and technicians aiming to maintain, repair, and understand the intricacies of their KLX250 D-Tracker X, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 D-Tracker X Model Years Covered: 2009, 2010, 2011, 2012 Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve single 👋 Introduction Market Position Target Audience: Kawasaki KLX250 D-Tracker X owners seeking to perform DIY maintenance and repairs, independent repair shops Competitive Analysis Value Proposition: Significant cost savings compared to professional servicing, empowers owners with repair knowledge, comprehensive coverage of all aspects of the vehicle Key Features Ease Of Use: Easy-to-follow step-by-step instructions and numerous pictures Delivery Method: Instant email delivery upon payment confirmation Customer Assurance: Customer Satisfaction Guaranteed 📋 Manual Details Coverage Areas Coverage Scope: Complete Service and Repair Procedures A-Z Model Variants Covered: All Models, Engines, Trim, and Transmission Types Page Count Estimated Page Count: Comprehensive (Specific count not provided, but implies full workshop manual) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Downloadable (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Fuel system, ignition system, lubrication system, cooling system, cylinder head, cylinders, pistons, crankshaft, transmission, clutch, oil pump, starter clutch Chassis Systems: Frame, front suspension (forks), rear suspension (shock absorber, swingarm), wheels, spokes, tires, braking system (front and rear), steering system Electrical Systems: Ignition system, lighting system, starting system, charging system (generator, regulator/rectifier), battery, instrumentation, wiring diagrams Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, chain adjustment, valve clearance checks and adjustments, spark plug replacement, brake fluid changes, coolant flushes Repair Procedures: Engine overhaul, transmission repair, carburetor/fuel injection system diagnosis and repair, suspension fork rebuild, brake caliper service, electrical component testing and replacement Troubleshooting Guides: Diagnostic procedures for common problems, fault finding techniques, electrical system troubleshooting charts Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and chassis rebuilds, including detailed diagrams and specifications 📊 Manual Specifications File Format File Format Compatibility: PDF compatible with PC, Mac, tablets, and smartphones Print Quality Print Options: Printable by page, chapter, or entire document Binding Type Binding Type Digital: N/A (Digital) Paper Type Paper Type Digital: N/A (Digital) Software Requirement Required Software: Adobe Reader (Free) ⚙️ Engine Specifications Primary Engine Engine Displacement: 249 cc (approximately) Bore X Stroke: 72.0 x 61.2 mm (typical for KLX250, verify for D-Tracker X variant if different) Compression Ratio: 11.0:1 (typical for KLX250) Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 22-30 HP (depending on market and specific tuning) Torque: Approx. 15-18 lb-ft (depending on market and specific tuning) Fuel System Fuel Delivery: Fuel Injection (EFI) or Carburetor (depending on market and specific variant, manual should cover both if applicable) Fuel Type: Unleaded Gasoline Lubrication System Oil Type Recommendation: Kawasaki Recommend SAE 10W-40 API SG or higher (refer to manual for specific viscosity based on temperature) Cooling System Cooling Medium: Liquid (Coolant) Coolant Type Recommendation: Kawasaki Coolant (Khl-135) or equivalent ethylene glycol-based coolant 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmissions: N/A (Standard 6-speed) Features Clutch Type: Wet, multi-disc, back-torque limiter Final Drive: Chain 📐 Dimensions Exterior Length: Approx. 2,120 mm (83.5 in) Width: Approx. 830 mm (32.7 in) Height: Approx. 1,190 mm (46.9 in) Wheelbase: Approx. 1,430 mm (56.3 in) Weights Curb Weight: Approx. 138 kg (304.2 lbs) Fuel Capacity: Approx. 7.7 Liters (2.0 US gal) Seat Height: Approx. 865 mm (34.1 in) 🛡️ Safety Features Ratings Safety Ratings Motorcycle: N/A (Motorcycles typically do not receive automotive crash test ratings) Active Features Braking System Front: 250 mm petal-disc Braking System Rear: 240 mm petal-disc Suspension Front: 43mm Inverted Telescopic Fork Suspension Rear: Uni-Trak with adjustable preload Passive Features Lighting: Halogen Headlight, LED Taillight Instrumentation: Digital speedometer, tachometer, trip meter, clock, fuel gauge 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation, no infotainment system). Driver Assistance ABS Availability: ABS was an option on some later models, but...
This manual covers the KLX250 D-Tracker X models produced between 2009 and 2012. Engineered with a liquid-cooled, four-stroke, DOHC, four-valve single engine, this motorcycle is designed for versatile performance, blending off-road capability with street-oriented agility. The D-Tracker X variant, distinguished by its 17-inch front wheel and supermoto styling, offers a unique riding experience. The reputation for engineering quality and reliability is evident in this model, making it a popular choice for riders seeking a capable and dependable machine for various terrains and uses.
This comprehensive workshop service repair manual provides complete A-Z service and repair procedures for all models, engines, trim, and transmission types of the KLX250 D-Tracker X. It details maintenance procedures, including scheduled servicing, fluid changes, and component adjustments, as well as in-depth repair procedures for engine, chassis, and electrical systems. Troubleshooting guides and diagnostic steps are included to assist in identifying and resolving common issues. This manual is an essential resource for owners and technicians aiming to maintain, repair, and understand the intricacies of their KLX250 D-Tracker X, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250 D-Tracker X
Model Years Covered:
2009, 2010, 2011, 2012
Engine Type:
Liquid-cooled, four-stroke, DOHC, four-valve single
👋 Introduction
Market Position
Target Audience:
Kawasaki KLX250 D-Tracker X owners seeking to perform DIY maintenance and repairs, independent repair shops
Competitive Analysis
Value Proposition:
Significant cost savings compared to professional servicing, empowers owners with repair knowledge, comprehensive coverage of all aspects of the vehicle
Key Features
Ease Of Use:
Easy-to-follow step-by-step instructions and numerous pictures
Delivery Method:
Instant email delivery upon payment confirmation
Customer Assurance:
Customer Satisfaction Guaranteed
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service and Repair Procedures A-Z
Model Variants Covered:
All Models, Engines, Trim, and Transmission Types
Page Count
Estimated Page Count:
Comprehensive (Specific count not provided, but implies full workshop manual)
Occasional issues with regulator/rectifier or stator, particularly on older models. (Manual will guide troubleshooting).
Engine Idling Instability:
Can sometimes be related to carburetor or fuel injection system cleanliness, or valve clearance issues. (Manual provides diagnostic steps).
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycle Division:
Kawasaki Heavy Industries, Motorcycle & Engine division, known for performance and innovation in various motorcycle segments including off-road and sport bikes.
Model Evolution
Klx Lineage:
The KLX series represents Kawasaki's range of dual-sport and off-road motorcycles, with the KLX250 being a popular model for its versatility.
D Tracker Variant:
The D-Tracker X variant typically features a 17-inch front wheel and a more street-oriented tire setup compared to the standard KLX250 dual-sport, enhancing its supermoto capabilities.
Production
Manufacturing Location:
Likely assembled in Thailand or Japan (standard for Kawasaki's global production).
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
The KLX250 series generally received positive reviews for its performance as a lightweight dual-sport/supermoto, often praised for its reliability and off-road capability within its class. Specific awards for these model years are not prominently documented, but it was a well-regarded model in its segment.
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