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Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV 2009-2013 Service & Repair Workshop Manual Download PDF

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This manual covers the All-Terrain Vehicles (ATVs) produced between 2009 and 2013, identified by model codes YFM5FG and YFM7FG respectively. These ATVs are renowned for their robust construction, dependable engine performance, and exceptional off-road capability, making them ideal for recreational riding, hunting, farming, and demanding trail use. Key features include a powerful 4-stroke engine, available in 530cc (550) or 686cc (700) displacements, electronic fuel injection for optimal performance, and automatic transmission with selectable 2WD/4WD and a locking front differential. The independent rear suspension (IRS) further enhances comfort and handling over varied terrain, cementing the Grizzly's reputation as a benchmark in its class for durability and all-around performance. This comprehensive factory service and repair workshop manual provides detailed guidance for the maintenance, diagnosis, and repair of your ATV. It covers all essential systems, including the engine, fuel, cooling, exhaust, transmission, drivetrain, suspension, brakes, steering, and electrical systems. Within its extensive pages, you will find routine maintenance schedules, step-by-step troubleshooting procedures for common issues, in-depth engine and transmission repair instructions, and detailed electrical wiring diagrams. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure their ATV remains in optimal condition, offering factory-level specifications and procedures for reliable and efficient operation. ๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly 550 / 700 Model Code 550: YFM5FG Model Code 700: YFM7FG Vehicle Type: All-Terrain Vehicle (ATV) Generation Production Years Covered: 2009, 2010, 2011, 2012, 2013 ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: High-performance, utility-focused All-Terrain Vehicle (ATV). Target Audience: Recreational riders, hunters, farmers, and off-road enthusiasts seeking reliability and capability. Competitive Analysis Key Competitors: Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander/Defender, Kawasaki Brute Force. Key Features Grizzly Reputation: Known for its robust build, reliable engine performance, and exceptional off-road capability, particularly in challenging terrain. Independent Rear Suspension Irs: A significant feature in this class, providing superior comfort and handling over rough terrain. ๐Ÿ“‹ Manual Details Coverage Areas Manual Title: Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV 2009-2013 Service & Repair Workshop Manual Download PDF Manual Type: Factory Service & Repair Workshop Manual Page Count Estimated Page Count: Over 800 pages (typical for comprehensive factory manuals of this era and scope) Language Language: English Format Format: PDF (Downloadable) ๐Ÿ“– Manual Coverage Systems Covered Engine System: Complete engine overhaul, diagnostics, repair, and specifications for both 550cc and 700cc models. Fuel System: Fuel injection system (EFI) diagnosis, cleaning, component testing, fuel pump, injectors. Cooling System: Radiator, fan, thermostat, coolant flow, pressure testing. Exhaust System: Muffler, catalytic converter, exhaust pipe removal and installation, leak testing. Transmission Drivetrain: CVT (Continuously Variable Transmission) maintenance, belt inspection/replacement, roller weights, clutch assembly, gearbox service, final drive, driveshafts, CV joints. Suspension System: Front and rear suspension components, shock absorbers, springs, bushings, alignment. Braking System: Hydraulic disc brakes (front and rear), brake pads, rotors, calipers, brake lines, master cylinder, bleeding procedures. Steering System: Handlebar assembly, steering stem, tie rods, steering knuckle, wheel alignment. Electrical System: Ignition system, battery, charging system (stator, regulator/rectifier), lighting, starter motor, wiring diagrams, fuses, relays. Electronic Control Unit ECU: EFI system control, diagnostic trouble codes (DTCs), sensor readings. Body Frame: Chassis, frame inspection, plastic body panels, fenders, racks, seat removal/installation. Wheel Tires: Wheel specifications, tire pressures, lug nut torque, bearing maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, air filter cleaning/replacement, spark plug checks. Troubleshooting Diagnostics: Step-by-step diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting. Engine Repair: Top-end rebuild (cylinder head, piston), bottom-end rebuild (crankshaft, connecting rod), valve adjustments, timing chain inspection. Transmission Repair: CVT belt replacement, clutch servicing, gearbox disassembly and reassembly. Brake System Repair: Brake bleeding, caliper overhaul, master cylinder replacement, pad/rotor replacement. Electrical Component Replacement: Starter motor, alternator/stator, regulator/rectifier, ignition coil replacement. Suspension Component Replacement: Shock absorber replacement, bushing replacement. Wiring Diagrams: Detailed electrical schematics for all systems. Technical Depth Depth Level: Comprehensive factory-level detail, covering everything from routine maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Includes procedures for reading and interpreting diagnostic trouble codes (DTCs) from the ECU. Special Tools: Lists required special tools for specific procedures. ๐Ÿ“Š Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution scans, typically suitable for printing. Clear diagrams and text. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Simulation: N/A (Digital Download) Searchability Text Search: Likely text-searchable PDF for efficient information retrieval. Access Licensing: No expiry dates, perpetual access after download. โš™๏ธ Engine Specifications Primary Engine 550 Engine Type 550: 4-stroke, SOHC, liquid-cooled, 4-valve single-cylinder Displacement 550: 530cc Primary Engine 700 Engine Type 700: 4-stroke, DOHC, liquid-cooled, 4-valve single-cylinder Displacement 700: 686cc Performance Horsepower Approx: Approx. 45-50 HP (for 700 model, varies slightly by region/tuning) Torque Approx: Approx. 40-45 lb-ft (for 700 model) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded gasoline (87 octane recommended) Ignition Ignition System:...
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Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV 2009-2013 Service & Repair Workshop Manual Download PDFYamaha Grizzly 550 700 YFM5FG YFM7FG ATV 2009-2013 Service & Repair Workshop Manual Download PDFYamaha Grizzly 550 700 YFM5FG YFM7FG ATV 2009-2013 Service & Repair Workshop Manual Download PDFYamaha Grizzly 550 700 YFM5FG YFM7FG ATV 2009-2013 Service & Repair Workshop Manual Download PDF
This manual covers the All-Terrain Vehicles (ATVs) produced between 2009 and 2013, identified by model codes YFM5FG and YFM7FG respectively. These ATVs are renowned for their robust construction, dependable engine performance, and exceptional off-road capability, making them ideal for recreational riding, hunting, farming, and demanding trail use. Key features include a powerful 4-stroke engine, available in 530cc (550) or 686cc (700) displacements, electronic fuel injection for optimal performance, and automatic transmission with selectable 2WD/4WD and a locking front differential. The independent rear suspension (IRS) further enhances comfort and handling over varied terrain, cementing the Grizzly's reputation as a benchmark in its class for durability and all-around performance. This comprehensive factory service and repair workshop manual provides detailed guidance for the maintenance, diagnosis, and repair of your ATV. It covers all essential systems, including the engine, fuel, cooling, exhaust, transmission, drivetrain, suspension, brakes, steering, and electrical systems. Within its extensive pages, you will find routine maintenance schedules, step-by-step troubleshooting procedures for common issues, in-depth engine and transmission repair instructions, and detailed electrical wiring diagrams. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure their ATV remains in optimal condition, offering factory-level specifications and procedures for reliable and efficient operation.
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 550 / 700
Model Code 550:
YFM5FG
Model Code 700:
YFM7FG
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Production Years Covered:
2009, 2010, 2011, 2012, 2013
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
High-performance, utility-focused All-Terrain Vehicle (ATV).
Target Audience:
Recreational riders, hunters, farmers, and off-road enthusiasts seeking reliability and capability.
Competitive Analysis
Key Competitors:
Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander/Defender, Kawasaki Brute Force.
Key Features
Grizzly Reputation:
Known for its robust build, reliable engine performance, and exceptional off-road capability, particularly in challenging terrain.
Independent Rear Suspension Irs:
A significant feature in this class, providing superior comfort and handling over rough terrain.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Title:
Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV 2009-2013 Service & Repair Workshop Manual Download PDF
Manual Type:
Factory Service & Repair Workshop Manual
Page Count
Estimated Page Count:
Over 800 pages (typical for comprehensive factory manuals of this era and scope)
Language
Language:
English
Format
Format:
PDF (Downloadable)
๐Ÿ“– Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, diagnostics, repair, and specifications for both 550cc and 700cc models.
Fuel System:
Fuel injection system (EFI) diagnosis, cleaning, component testing, fuel pump, injectors.
Cooling System:
Radiator, fan, thermostat, coolant flow, pressure testing.
Exhaust System:
Muffler, catalytic converter, exhaust pipe removal and installation, leak testing.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) maintenance, belt inspection/replacement, roller weights, clutch assembly, gearbox service, final drive, driveshafts, CV joints.
Suspension System:
Front and rear suspension components, shock absorbers, springs, bushings, alignment.
Braking System:
Hydraulic disc brakes (front and rear), brake pads, rotors, calipers, brake lines, master cylinder, bleeding procedures.
Steering System:
Handlebar assembly, steering stem, tie rods, steering knuckle, wheel alignment.
Electrical System:
Ignition system, battery, charging system (stator, regulator/rectifier), lighting, starter motor, wiring diagrams, fuses, relays.
Electronic Control Unit ECU:
EFI system control, diagnostic trouble codes (DTCs), sensor readings.
Body Frame:
Chassis, frame inspection, plastic body panels, fenders, racks, seat removal/installation.
Wheel Tires:
Wheel specifications, tire pressures, lug nut torque, bearing maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, air filter cleaning/replacement, spark plug checks.
Troubleshooting Diagnostics:
Step-by-step diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting.
Engine Repair:
Top-end rebuild (cylinder head, piston), bottom-end rebuild (crankshaft, connecting rod), valve adjustments, timing chain inspection.
Transmission Repair:
CVT belt replacement, clutch servicing, gearbox disassembly and reassembly.
Brake System Repair:
Brake bleeding, caliper overhaul, master cylinder replacement, pad/rotor replacement.
Electrical Component Replacement:
Starter motor, alternator/stator, regulator/rectifier, ignition coil replacement.
Suspension Component Replacement:
Shock absorber replacement, bushing replacement.
Wiring Diagrams:
Detailed electrical schematics for all systems.
Technical Depth
Depth Level:
Comprehensive factory-level detail, covering everything from routine maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Includes procedures for reading and interpreting diagnostic trouble codes (DTCs) from the ECU.
Special Tools:
Lists required special tools for specific procedures.
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High-resolution scans, typically suitable for printing. Clear diagrams and text.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Simulation:
N/A (Digital Download)
Searchability
Text Search:
Likely text-searchable PDF for efficient information retrieval.
Access
Licensing:
No expiry dates, perpetual access after download.
โš™๏ธ Engine Specifications
Primary Engine 550
Engine Type 550:
4-stroke, SOHC, liquid-cooled, 4-valve single-cylinder
Displacement 550:
530cc
Primary Engine 700
Engine Type 700:
4-stroke, DOHC, liquid-cooled, 4-valve single-cylinder
Displacement 700:
686cc
Performance
Horsepower Approx:
Approx. 45-50 HP (for 700 model, varies slightly by region/tuning)
Torque Approx:
Approx. 40-45 lb-ft (for 700 model)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Fuel Type:
Unleaded gasoline (87 octane recommended)
Ignition
Ignition System:
TC I (Transistor Controlled Ignition)
Lubrication
Oil Type Recommendation:
Yamalube 4 (API SG, SF, SH, SJ or higher) SAE 10W-30 or 20W-40
Oil Capacity W Filter:
Approx. 2.2 L (2.3 US qt) for 700 model
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramaticยฎ)
Drive System:
Shaft drive, selectable 2WD/4WD with locking front differential
Optional
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Engine Braking:
Utilizes the Ultramaticยฎ system for natural engine braking on descents.
Cv Belt Part Number Example:
5UH-17641-00-00 (for 700 model, always verify with VIN)
Gearbox Oil Type:
Yamalube Gear Oil 80W
Gearbox Oil Capacity:
Approx. 0.6 L (0.63 US qt)
๐Ÿ“ Dimensions
Exterior 700
Overall Length:
Approx. 82.1 in (2,085 mm)
Overall Width:
Approx. 45.5 in (1,155 mm)
Overall Height:
Approx. 49.2 in (1,250 mm)
Wheelbase:
Approx. 50.2 in (1,275 mm)
Weights 700
Curb Weight:
Approx. 625 lbs (283 kg) with all standard equipment and fluids
Cargo
Front Rack Capacity:
Approx. 99 lbs (45 kg)
Rear Rack Capacity:
Approx. 187 lbs (85 kg)
Towing Capacity
Towing Rating:
1,322 lbs (600 kg)
Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheels
Wheel Bolt Pattern:
4x110mm
๐Ÿ›ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI standards (where applicable for ATVs of this era).
Active Features
Selectable 4Wd:
Allows riders to choose between 2WD and 4WD for optimal traction.
Locking Differential:
Front differential lock for maximum traction in extremely challenging conditions.
Engine Braking:
Provides controlled descents without excessive brake wear.
Passive Features
Front And Rear Disc Brakes:
Offer strong and reliable stopping power.
Sealed Drive System:
Protects CV joints and drive shafts from water and debris.
Warnings
Operator Training:
Manual emphasizes operator training, use of protective gear (helmet, eye protection, etc.), and safe riding practices.
๐Ÿ’ก Technology Features
Infotainment
Infotainment Features:
N/A (ATVs of this era do not typically feature complex infotainment systems; focus is on mechanical and electrical functionality).
Driver Assistance
Assist Features:
Selectable 4WD and locking differential are key technological aids for traction and control.
Connectivity
Connectivity Features:
N/A
๐Ÿ”ง Maintenance
Service Intervals Example 700
Engine Oil Change Interval:
Every 3,000 km (1,800 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 1,000 km (600 miles) or 3 months, or more frequently in dusty conditions.
Spark Plug Replacement Interval:
Every 10,000 km (6,000 miles) or 24 months.
Cv Belt Inspection Interval:
Every 1,000 km (600 miles) or 6 months.
Brake Fluid Replacement Interval:
Every 2 years.
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (API SG, SF, SH, SJ or higher) SAE 10W-30 or 20W-40
Gearbox Oil Spec:
Yamalube Gear Oil 80W
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid
Coolant Spec:
Permanent type antifreeze coolant (50% solution of ethylene glycol and de-ionized water)
Known Issues
Cv Belt Wear:
Like all CVTs, belt wear is a common maintenance item. Regular inspection and replacement are crucial for performance.
Wiring Harness Protection:
Some owners report instances of wiring harness abrasion; careful routing and protection are recommended during maintenance.
Throttle Position Sensor Tps:
ocasional issues with TPS calibration or failure can cause running problems; the manual will detail diagnostic procedures.
๐Ÿ“š Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and respected history in ATV manufacturing, known for innovation and durability since the introduction of the Tri-Moto in the early 1980s.
Model Evolution
Grizzly Lineage:
The Grizzly line has consistently been a benchmark for off-road performance and utility. The 550 and 700 models built upon the success of earlier generations, refining the chassis, suspension, and engine performance.
Production
Manufacturing Location:
Primarily manufactured in Japan, reflecting Yamaha's commitment to quality engineering.
๐Ÿ† Awards & Recognition
Recognitions
General Reputation:
The Yamaha Grizzly series has consistently received high praise from industry publications and owners for its reliability, durability, and capability in various off-road conditions. While specific 'awards' for a particular model year are less common in the ATV world compared to automobiles, the Grizzly line is a perennial favorite.
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