Model:
GLOBAL Electric Motorcars
Vehicle Type:
Neighborhood Electric Vehicle (NEV)
Chassis Code:
Not specified in provided data, typically model-specific alphanumeric codes
Engine Code:
Not applicable (electric vehicle)
Segment:
Microcar / Neighborhood Electric Vehicle (NEV)
Competitors:
Other NEVs of the era, such as those from Miles Electric Vehicles, Corbin Sparrow, and various golf cart manufacturers that were street-legal.
Powertrain Type:
Fully electric operation, zero tailpipe emissions
Intended Use:
Urban commuting, short-distance travel, campus mobility, recreational use within regulated speed limits.
General Coverage:
All models, engines, trim, and transmission types for the 2009 GEM GLOBAL Electric Motorcars
Estimated Page Count:
Not specified, but described as 'complete' and 'comprehensive'
Type:
Service Repair Manual & Parts Catalog
Powertrain:
Electric Motor, Drive System, Battery Management System (BMS), Charging System
Chassis:
Suspension, Steering, Brakes (including regenerative braking if applicable), Frame, Body Structure
Electrical:
12V Electrical System, High Voltage System, Wiring Diagrams, Lighting, Instrumentation, Control Modules, Accessories
Body And Interior:
Body Panels, Doors, Windows, Seats, Interior Trim, HVAC (if applicable)
Maintenance:
Scheduled Maintenance, Battery Health Checks, Tire Rotation, Brake Inspections, Fluid Checks (where applicable)
Troubleshooting:
Diagnostic Procedures, Fault Code Identification, Symptom-Based Troubleshooting for all major systems
Repair And Rebuild:
Step-by-step instructions for component removal, installation, overhaul, and adjustment of all major systems
Parts Information:
Exploded views, part numbers, and assembly details for efficient parts identification and ordering
Depth:
Comprehensive, covering basic do-it-yourself tasks to advanced diagnostic and repair procedures
Quality:
High-quality diagrams and instructions, ensuring clear visibility of all images and graphics
Binding:
Not applicable (digital PDF)
Paper Type:
Not applicable (digital PDF)
Text Search:
Likely searchable text within the PDF for efficient information retrieval
Recommendation:
Recommended to use Adobe PDF Reader for optimal display of images/graphics
Motor Type:
DC Electric Motor (specific type like brushed or brushless not specified in product data)
Horsepower:
Typically between 3-5 HP for GEM vehicles of this era, but specific model variant would determine exact output.
Torque:
Instantaneous electric torque, specific values not provided in product data.
Power Source:
Rechargeable Battery Pack (typically Lead-Acid, sometimes with optional Lithium-ion upgrades in later years)
Voltage:
Typically 36V, 48V, or 72V depending on model variant and battery configuration.
Capacity:
Not specified in product data, highly variable based on battery type and configuration (e.g., Ah rating).
Length:
Typically around 90-100 inches for two-seater models.
Width:
Typically around 50-55 inches.
Height:
Typically around 60-70 inches.
Curb Weight:
Approximately 700-1000 lbs, heavily dependent on battery pack size and materials.
Payload Capacity:
Typically around 300-500 lbs for two-seater models.
Safety Certification:
Neighborhood Electric Vehicle (NEV) designation implies compliance with specific federal regulations (49 CFR Part 571.500) for low-speed vehicles.
Braking System:
Hydraulic disc or drum brakes on front and rear, often with regenerative braking integrated into the electric drive system.
Seatbelts:
Standard 3-point seatbelts.
Body Construction:
Lightweight composite body panels over a tubular chassis.
Dashboard Display:
Basic instrumentation typically includes speed, battery state of charge (SoC) indicator, odometer, and warning lights.
Regenerative Braking:
Common feature to recapture energy during deceleration and assist in braking.
Charging Interface:
Standard 110V household outlet charging, some models may have higher amperage options.
Battery Checks:
Regular checks of battery water levels (for flooded lead-acid), terminal connections, and voltage readings recommended every 3-6 months.
Brake Service:
Inspect brake pads, rotors/drums, and fluid levels annually or as needed based on usage.
Tire Rotation:
Recommended every 5,000-7,500 miles.
Brake Fluid:
DOT 3 or DOT 4 (refer to specific vehicle placard or owner's manual for exact specification).
Coolant:
Not applicable for air-cooled electric motors. Some components might have specific lubrication requirements.
Gearbox Fluid:
Specific lubrication for reduction gears, often a high-quality gear oil; consult manual for type and capacity.
Battery Life:
Degradation of lead-acid batteries over time, requiring replacement typically every 3-5 years depending on usage and maintenance.
Wiring Corrosion:
Potential for corrosion in electrical connectors, especially in humid environments or coastal areas.
Charger Faults:
Onboard charger failures or issues with charging port connections.
Manufacturer:
GEM (Global Electric Motorcars) was originally founded in 1998. It was acquired by Chrysler in 2000 and later sold to Polaris Industries in 2011.
Development:
GEM vehicles have consistently focused on urban mobility and efficiency, with evolutionary changes primarily in battery technology, control systems, and body styles across different model years.
Manufacturing Location:
Typically manufactured in the United States (e.g., Detroit, Michigan).
🏆 Professional Vehicle Manual Information
Comprehensive technical documentation for maintenance, repair, and operation
