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APRILIA SCARABEO 50 4T 4V Service Repair Manual 2009 ONWARD

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 50 4T 4V Model Variant: 4-stroke, 4-valve Codes Product Code Identifier: 2009 Onward 👋 Introduction Market Position Segment: Lightweight scooter, urban mobility segment. Target Audience: Commuters, new riders, individuals seeking economical and practical personal transport. Competitive Analysis Key Competitors: Honda PCX, Yamaha NMAX, Kymco Agility, Vespa Primavera (though at a different price point). Key Features Design Philosophy: Italian design heritage, blending style with practicality and performance in a 50cc class. Engine Technology: Modern 4-valve, 4-stroke engine for improved efficiency and emissions over older 2-stroke designs. 📋 Manual Details Coverage Areas Market Applicability: Global (English language documentation) Page Count Estimated Page Count: 300+ Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: PDF (Factory Type) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine assembly, disassembly, inspection, and overhaul (cylinder, piston, valves, crankshaft, camshaft, timing). Engine Fuel System: Fuel injection system, throttle body, injectors, fuel pump, fuel filter, emissions control. Engine Ignition System: Ignition coil, spark plug, ECU control, sensor inputs. Cooling System: Radiator, coolant pump, thermostat, hoses, coolant type specifications. Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors. Transmission: Automatic CVT (Continuously Variable Transmission) assembly, disassembly, inspection, belt replacement, clutch operation. Brakes: Front and rear brake systems (disc brakes), brake fluid specifications, bleeding procedures, caliper and master cylinder overhaul. Suspension: Front fork assembly, rear shock absorber, linkage, spring rates, lubrication. Steering: Handlebar assembly, steering column, bearing maintenance, alignment. Electrical System: Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting, horn, indicators. Bodywork And Chassis: Frame inspection, fairing removal and installation, seat, storage compartments, body panel torque specifications. Wheels And Tires: Wheel bearing maintenance, tire pressure specifications, rim specifications, valve stem replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain adjustment (if applicable), brake pad checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, error code explanations (if applicable). Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair. Component Replacement: Step-by-step instructions for replacing virtually all parts of the scooter. Torque Specifications: Detailed torque values for all critical fasteners. Tightening Sequences: Specific sequences for tightening cylinder heads, wheels, etc. Technical Depth Depth: Comprehensive, covering from basic rider maintenance to complete engine and chassis overhauls. Diagnostic Capabilities: Advanced diagnostic procedures, including sensor testing and ECU interaction (where applicable). Special Tools: Identification of any required specialized tools for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution for clear diagrams and images. Scalability: Scalable for printing on various paper sizes without loss of detail. Binding Type Binding: Digital download (PDF) - no physical binding. Paper Type Paper Type Recommendation: For printing, standard copy paper is suitable; heavier stock is recommended for durability. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, 4-valve, air-cooled (typically). Displacement: Approximately 49.4 cc (exact specification may vary slightly by region). Bore X Stroke: Typically around 39.0 mm x 41.4 mm (refer to manual for exact figures). Compression Ratio: Around 12.0:1 (check manual for specific variant). Performance Horsepower: Typically around 3.5 - 4.0 HP (at specified RPM). Torque: Approximately 3.0 - 3.5 Nm (at specified RPM). Max Speed: Electronically limited to comply with 50cc class regulations (typically 45 km/h or 28 mph). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded gasoline (RON 95 recommended). Fuel Tank Capacity: Approximately 7.0 Liters. Lubrication Oil Type: SAE 10W-40 API SG or higher (specific grade as per manual). Oil Capacity: Approximately 0.8 - 0.9 Liters (refer to manual for exact capacity with filter change). 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT). Drive System: V-belt drive. Features Clutch Type: Automatic centrifugal clutch. Gear Ratios: Continuously variable, managed by CVT unit. Fluid Specifications Transmission Oil: Specific CVT fluid or SAE 10W-30 API SG (refer to manual for exact specification). Transmission Oil Capacity: Approximately 0.15 - 0.20 Liters (refer to manual for exact fill level). 📐 Dimensions Exterior Length: Approximately 1900 - 2000 mm (refer to manual for exact dimension). Width: Approximately 730 - 750 mm (refer to manual for exact dimension). Height: Approximately 1300 - 1350 mm (refer to manual for exact dimension). Weights Dry Weight: Approximately 110 - 120 kg (refer to manual for exact weight). Gross Vehicle Weight Rating: Refer to vehicle placard/manual for specific rating. Wheels And Tires Front Tire Size: Typically 100/80-16 or 110/80-16. Rear Tire Size: Typically 120/80-16. Wheel Type: Alloy wheels. Wheelbase: Approximately 1330 - 1350 mm (refer to manual). 🛡️ Safety Features Ratings Crash Test Ratings: Not typically rated by major automotive safety organizations as it falls into a different vehicle classification. Active Features Braking System: Front and rear hydraulic disc brakes for effective stopping power. Lighting: Halogen headlamp, LED...
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APRILIA SCARABEO 50 4T 4V Service Repair Manual 2009 ONWARD
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 50 4T 4V
Model Variant:
4-stroke, 4-valve
Codes
Product Code Identifier:
2009 Onward
👋 Introduction
Market Position
Segment:
Lightweight scooter, urban mobility segment.
Target Audience:
Commuters, new riders, individuals seeking economical and practical personal transport.
Competitive Analysis
Key Competitors:
Honda PCX, Yamaha NMAX, Kymco Agility, Vespa Primavera (though at a different price point).
Key Features
Design Philosophy:
Italian design heritage, blending style with practicality and performance in a 50cc class.
Engine Technology:
Modern 4-valve, 4-stroke engine for improved efficiency and emissions over older 2-stroke designs.
📋 Manual Details
Coverage Areas
Market Applicability:
Global (English language documentation)
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Factory Type)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, disassembly, inspection, and overhaul (cylinder, piston, valves, crankshaft, camshaft, timing).
Engine Fuel System:
Fuel injection system, throttle body, injectors, fuel pump, fuel filter, emissions control.
Engine Ignition System:
Ignition coil, spark plug, ECU control, sensor inputs.
Cooling System:
Radiator, coolant pump, thermostat, hoses, coolant type specifications.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, oxygen sensors.
Transmission:
Automatic CVT (Continuously Variable Transmission) assembly, disassembly, inspection, belt replacement, clutch operation.
Brakes:
Front and rear brake systems (disc brakes), brake fluid specifications, bleeding procedures, caliper and master cylinder overhaul.
Suspension:
Front fork assembly, rear shock absorber, linkage, spring rates, lubrication.
Steering:
Handlebar assembly, steering column, bearing maintenance, alignment.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting, horn, indicators.
Bodywork And Chassis:
Frame inspection, fairing removal and installation, seat, storage compartments, body panel torque specifications.
Wheels And Tires:
Wheel bearing maintenance, tire pressure specifications, rim specifications, valve stem replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain adjustment (if applicable), brake pad checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, error code explanations (if applicable).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair.
Component Replacement:
Step-by-step instructions for replacing virtually all parts of the scooter.
Torque Specifications:
Detailed torque values for all critical fasteners.
Tightening Sequences:
Specific sequences for tightening cylinder heads, wheels, etc.
Technical Depth
Depth:
Comprehensive, covering from basic rider maintenance to complete engine and chassis overhauls.
Diagnostic Capabilities:
Advanced diagnostic procedures, including sensor testing and ECU interaction (where applicable).
Special Tools:
Identification of any required specialized tools for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Image Resolution:
High-resolution for clear diagrams and images.
Scalability:
Scalable for printing on various paper sizes without loss of detail.
Binding Type
Binding:
Digital download (PDF) - no physical binding.
Paper Type
Paper Type Recommendation:
For printing, standard copy paper is suitable; heavier stock is recommended for durability.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, 4-valve, air-cooled (typically).
Displacement:
Approximately 49.4 cc (exact specification may vary slightly by region).
Bore X Stroke:
Typically around 39.0 mm x 41.4 mm (refer to manual for exact figures).
Compression Ratio:
Around 12.0:1 (check manual for specific variant).
Performance
Horsepower:
Typically around 3.5 - 4.0 HP (at specified RPM).
Torque:
Approximately 3.0 - 3.5 Nm (at specified RPM).
Max Speed:
Electronically limited to comply with 50cc class regulations (typically 45 km/h or 28 mph).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline (RON 95 recommended).
Fuel Tank Capacity:
Approximately 7.0 Liters.
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (specific grade as per manual).
Oil Capacity:
Approximately 0.8 - 0.9 Liters (refer to manual for exact capacity with filter change).
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT).
Drive System:
V-belt drive.
Features
Clutch Type:
Automatic centrifugal clutch.
Gear Ratios:
Continuously variable, managed by CVT unit.
Fluid Specifications
Transmission Oil:
Specific CVT fluid or SAE 10W-30 API SG (refer to manual for exact specification).
Transmission Oil Capacity:
Approximately 0.15 - 0.20 Liters (refer to manual for exact fill level).
📐 Dimensions
Exterior
Length:
Approximately 1900 - 2000 mm (refer to manual for exact dimension).
Width:
Approximately 730 - 750 mm (refer to manual for exact dimension).
Height:
Approximately 1300 - 1350 mm (refer to manual for exact dimension).
Weights
Dry Weight:
Approximately 110 - 120 kg (refer to manual for exact weight).
Gross Vehicle Weight Rating:
Refer to vehicle placard/manual for specific rating.
Wheels And Tires
Front Tire Size:
Typically 100/80-16 or 110/80-16.
Rear Tire Size:
Typically 120/80-16.
Wheel Type:
Alloy wheels.
Wheelbase:
Approximately 1330 - 1350 mm (refer to manual).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not typically rated by major automotive safety organizations as it falls into a different vehicle classification.
Active Features
Braking System:
Front and rear hydraulic disc brakes for effective stopping power.
Lighting:
Halogen headlamp, LED taillight and indicators (model dependent) for improved visibility.
Passive Features
Frame Construction:
Steel underbone frame designed for stability and rigidity.
Seat Design:
Ergonomic seating for rider comfort and control.
💡 Technology Features
Infotainment
Dashboard:
Digital/analog combination instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, and warning lights.
Driver Assistance
ABS:
Antilock Braking System (ABS) is typically an optional feature or standard on later models. Check specific vehicle configuration.
Connectivity
Charging Port:
Some models may feature a 12V accessory socket or USB charging port for electronic devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months (whichever comes first).
Air Filter Cleaning:
Every 3,000 km, replacement as needed.
Spark Plug Check:
Every 3,000 km, replacement typically at 6,000 - 10,000 km depending on plug type.
Cvt Belt Inspection:
Every 6,000 km, replacement recommended between 12,000 - 18,000 km.
Valve Clearance Check:
Every 6,000 km (crucial for 4-valve engines).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Refer to manual for specific Aprilia recommendation.
Brake Fluid Type:
DOT 4 (or DOT 3 if specified).
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, suspension bushings due to urban riding conditions.
Potential Electrical Faults:
Wiring harness integrity, stator coil output degradation (less common with 4-valve models).
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a staple for Aprilia, known for its distinctive styling and urban-friendly design, evolving over many years and engine displacements.
Production
Production Period:
2009 onwards, indicating the manual covers models from 2009 through current iterations of this specific variant.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Aprilia's Scarabeo line is generally well-regarded for its distinctive styling and premium feel within the 50cc scooter segment, often praised for its ride quality and handling.
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