The 2009 Sportsman 800 X2 is a robust All-Terrain Vehicle (ATV) engineered for versatile performance, combining a 760 cc liquid-cooled, 4-stroke SOHC V-twin engine with Electronic Fuel Injection (EFI) for reliable power delivery. This model is designed for utility and recreational use, offering features like On-Demand All-Wheel Drive for enhanced traction, substantial cargo rack capacity, and a 1500 lb towing capability. Known for its comfort and capability within the competitive ATV market, the Sportsman 800 series has a strong lineage, representing a significant power offering from a manufacturer with extensive experience in powersports vehicles. This comprehensive service manual is your essential guide for the maintenance and repair of your 2009 Sportsman 800 EFI, Touring, and X2 ATVs. It covers a wide range of critical systems, including detailed procedures for engine removal and installation, fuel and lubrication systems, drivetrain components, steering, brakes, and the electrical system. The manual provides step-by-step instructions for routine maintenance, scheduled service intervals, and complex repair procedures, along with diagnostic information and troubleshooting guides to help owners and technicians keep the vehicle in optimal condition. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 X2 Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Engine Variant: 800 EFI Codes Chassis Code: A09CH76AZ/CX/CA 👋 Introduction Market Position Market Segment: High-performance, utility-focused ATV. Competitive Analysis Key Competitors: Can-Am Outlander, Yamaha Grizzly, Arctic Cat Thundercat. Key Features Model Variants Covered: The manual specifically caters to the diverse needs of the 800 EFI, Touring, and X2 variants of the 2009 Sportsman 800, covering their unique features and potential service requirements. Ease Of Use: Designed for straightforward use with instant PDF download, avoiding complex installation or proprietary software. Value Proposition Lifetime Support: Features a lifetime protection policy for lost or damaged downloads, providing ongoing value and support to the owner. 📋 Manual Details Coverage Areas Covered Models: 2009 Polaris Sportsman 800 EFI ATVs, 2009 Polaris Sportsman 800 Touring ATVs, 2009 Polaris Sportsman 800 X2 EFI ATVs Page Count Estimated Page Count: Estimated 300-500 pages (typical for comprehensive ATV repair manuals) Manual Type Manual Type: Repair Manual / Service Manual / Shop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Removal and Installation, Engine Specifications, Fuel System, Lubrication System, Cooling System, Intake & Exhaust Systems Drivetrain Systems: Transmission, Drive Chain & Sprockets, Axles, Differentials Chassis Systems: Steering System, Shocks (Suspension), Brakes, Frame Electrical Systems: Electrical System (Wiring Diagrams, Components, Diagnostics) Bodywork And Cosmetics: Body Work (Panels, Plastics, Seating) Procedures Included Maintenance Procedures: Routine Maintenance, Scheduled Service Intervals, Fluid Changes, Filter Replacements, Battery Maintenance Repair Procedures: Engine Rebuilds, Transmission Overhauls, Suspension Repairs, Steering System Adjustments, Electrical Component Replacement Diagnostic Procedures: Advanced Troubleshooting, Fault Code Diagnosis, Component Testing Installation Procedures: Engine Removal and Installation, Component Installation Technical Depth Diagnostic Capability: Comprehensive diagnostic information, including common issues, symptoms, and step-by-step troubleshooting guides. Repair Scope: Covers everything from basic maintenance to complete engine and transmission rebuilds, ensuring a wide range of repair needs are addressed. Reference Material: Includes detailed specifications, torque values, clearances, and diagnostic parameters essential for accurate repairs and adjustments. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages suitable for workshop use. Text is searchable. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 760 cc (46.3 cu in) Bore X Stroke: 93.5 mm x 73 mm (3.68 in x 2.87 in) Fuel Delivery: Electronic Fuel Injection (EFI) Performance Horsepower: Estimated 50-55 HP (typical for this engine configuration) Torque: Not specified in product info, but generally robust for its class. Fuel System Fuel Type: Unleaded gasoline Fuel Capacity: 4.25 gal (16.1 L) Lubrication Oil Type: Polaris Premium 4 Synthetic 0W-40 (Recommended, consult manual for exact specification) Oil Capacity: 2.8 qt (2.6 L) with filter change Cooling System Cooling Medium: Liquid Coolant Type: Ethylene Glycol-based antifreeze (Polaris recommended, typically 50/50 mix) 🔧 Transmission Standard Transmission Type: Automatic, Variable Transaxle (PVT) Drive Modes: High, Low, Reverse, Park Drive System: Shaft Drive with On-Demand All-Wheel Drive (AWD) Features Engine Braking: Engine braking is provided by the PVT system. Gear Reduction: Various gear reductions for High and Low ranges, not explicitly stated. 📐 Dimensions Exterior Length: Approx. 81.5 in (207 cm) Width: Approx. 46 in (116.8 cm) Height: Approx. 47.2 in (120 cm) Weights Dry Weight: Approx. 630 lbs (286 kg) Gvw: Not specified, but typically around 1150 lbs (522 kg) including rider and cargo. Cargo Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Towing Towing Capacity: 1500 lbs (680 kg) Tongue Weight: Not specified, but typically 150 lbs (68 kg). 🛡️ Safety Features Ratings Rollover Protection: Standard ATV safety features, no specific rollover rating like vehicles. Active Features Braking System:...