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2009 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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Basic Information Identification Make: Yamaha Model: Grizzly 350 4WD / Hunter Year: 2009 Codes Chassis Codes: Likely variations of YFM350FG for Grizzly, YFM350FW for Bruin (specific codes would be detailed in the manual) Introduction Market Position Market Position: The 2009 Yamaha 350cc 4WD ATVs (Bruin and Grizzly variants) were positioned as capable, mid-size utility ATVs suitable for recreational riding, light farm work, and trail exploration. They offered a balance of features, performance, and Yamaha's renowned reliability. Competitive Analysis Competitive Analysis: Competed directly with models like the Polaris Sportsman 400/500, Arctic Cat 400/500, and Suzuki King Quad 400/500. Yamaha's emphasis on build quality, smooth power delivery, and user-friendly operation were key selling points. Key Features Key Features: Electronic fuel injection (EFI) on some models, 4WD with differential lock, independent rear suspension (IRS), automatic transmission (CVT), ample ground clearance, durable chassis, robust engine. Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Chassis, Bodywork, Troubleshooting, Maintenance, Overhaul Page Count Page Count: Not explicitly stated, but typically service manuals for this era are extensive, likely 300+ pages. Manual Type Manual Type: Service Repair Maintenance Overhaul Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Systems Covered: Engine mechanicals (top end, bottom end), fuel injection/carburetion, ignition, starting system, charging system, drivetrain (CVT, gears, driveshafts, differentials), suspension components, steering, braking system (hydraulic lines, calipers, master cylinders), lighting, instrumentation, wiring diagrams, frame, body panels, radiators, cooling fan. Procedures Included Procedures Included: Routine maintenance (oil changes, filter replacements, spark plug checks), detailed disassembly and reassembly instructions for all major components, troubleshooting guides for common electrical and mechanical issues, component inspection and testing procedures, torque specifications, valve clearance adjustments, clutch and drive belt inspection/replacement, carburetor/fuel injector cleaning and adjustment, brake bleeding, suspension alignment checks, electrical diagnostics. Technical Depth Technical Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Includes detailed diagnostic procedures, specifications, and tolerances required by professional technicians. Manual Specifications File Format File Format: PDF Print Quality Print Quality: High quality, computer-generated (not scanned). Enables lossless zooming of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Primary Engine: 348cc, Liquid-Cooled, 4-Stroke, SOHC, 2-Valve, Single-Cylinder Performance Horsepower: Approximately 20-22 HP (specific figures may vary slightly by model variant and tune). Torque: Estimated around 20-22 lb-ft (specific figures may vary slightly by model variant and tune). Fuel System Fuel System: Mikuni BSR33 carburetor (on some Bruin/Grizzly 350 models) or Electronic Fuel Injection (EFI) system. Bore X Stroke Bore X Stroke: 83 mm x 64.5 mm Compression Ratio Compression Ratio: 9.2:1 Cooling System Cooling System: Liquid-cooled with fan and radiator Transmission Standard Transmission: Yamaha Ultramatic® Automatic Transmission (CVT) with Engine Braking Optional Optional: N/A (CVT was standard across these models) Features Features: Continuously Variable Transmission (CVT) with high/low range and reverse. Provides smooth acceleration and optimal engine RPM for various conditions. Engine braking is a significant feature for downhill control. Drive System Drive System: 2WD/4WD with on-command push-button engagement and locking front differential. Dimensions Exterior Length: Approximately 76.8 inches (1950 mm) Width: Approximately 42.5 inches (1080 mm) Height: Approximately 44.3 inches (1125 mm) Wheelbase: Approximately 49.2 inches (1250 mm) Ground Clearance: Approximately 10.5 inches (267 mm) Weights Dry Weight: Approximately 575 lbs (261 kg) Cargo Rack Capacity Front: 45 kg (99 lbs) Rack Capacity Rear: 85 kg (187 lbs) Towing Capacity: Approximately 1,102 lbs (500 kg) Tires Front Tire Size: AT25 x 8-12 Rear Tire Size: AT25 x 10-12 Wheels Wheel Bolt Pattern: N/A (Typically Hub-centric with lugs) Safety Features Ratings Ratings: ATV safety is heavily reliant on operator skill and adherence to trailering/operation guidelines. Specific crash ratings are not applicable as for passenger vehicles. Active Features Active Features: Engine braking, strong hydraulic disc brakes, on-command 4WD with differential lock for enhanced traction, low center of gravity design. Passive Features Passive Features: Durable steel frame, ergonomic seating position, integrated floorboards with heel guards, handguards (on some Hunter models). Technology Features Infotainment Infotainment: Basic instrumentation including speedometer, odometer, trip meter, hour meter, fuel gauge, and indicator lights. No advanced infotainment features. Driver Assistance Driver Assistance: Electronic Fuel Injection (EFI) for improved throttle response and cold starting (on EFI models). Automatic transmission with engine braking provides ease of use and control. Connectivity Connectivity: N/A Maintenance Service Intervals Service Intervals: Refer to manual for specific intervals. Typical intervals include: Oil & Filter Change - every 6 months or 1,000 miles (whichever comes first), Air Filter Cleaning/Replacement - as needed based on conditions, Spark Plug Check/Replacement - every 12 months or 2,000 miles, Valve Clearance Check - every 12 months or 2,000 miles, Drive Belt Inspection - every 6 months or 1,000 miles. Drivetrain oil changes are also critical. Fluid Specifications Engine Oil: Yamalube 4W SAE...
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Sku: 48652
Collecties: ALL ATV Powersports

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2009 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2009 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2009 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2009 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
Basic Information
Identification
Make: Yamaha
Model: Grizzly 350 4WD / Hunter
Year: 2009
Codes
Chassis Codes: Likely variations of YFM350FG for Grizzly, YFM350FW for Bruin (specific codes would be detailed in the manual)
Introduction
Market Position
Market Position: The 2009 Yamaha 350cc 4WD ATVs (Bruin and Grizzly variants) were positioned as capable, mid-size utility ATVs suitable for recreational riding, light farm work, and trail exploration. They offered a balance of features, performance, and Yamaha's renowned reliability.
Competitive Analysis
Competitive Analysis: Competed directly with models like the Polaris Sportsman 400/500, Arctic Cat 400/500, and Suzuki King Quad 400/500. Yamaha's emphasis on build quality, smooth power delivery, and user-friendly operation were key selling points.
Key Features
Key Features: Electronic fuel injection (EFI) on some models, 4WD with differential lock, independent rear suspension (IRS), automatic transmission (CVT), ample ground clearance, durable chassis, robust engine.
Manual Details
Coverage Areas
Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Chassis, Bodywork, Troubleshooting, Maintenance, Overhaul
Page Count
Page Count: Not explicitly stated, but typically service manuals for this era are extensive, likely 300+ pages.
Manual Type
Manual Type: Service Repair Maintenance Overhaul Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Systems Covered: Engine mechanicals (top end, bottom end), fuel injection/carburetion, ignition, starting system, charging system, drivetrain (CVT, gears, driveshafts, differentials), suspension components, steering, braking system (hydraulic lines, calipers, master cylinders), lighting, instrumentation, wiring diagrams, frame, body panels, radiators, cooling fan.
Procedures Included
Procedures Included: Routine maintenance (oil changes, filter replacements, spark plug checks), detailed disassembly and reassembly instructions for all major components, troubleshooting guides for common electrical and mechanical issues, component inspection and testing procedures, torque specifications, valve clearance adjustments, clutch and drive belt inspection/replacement, carburetor/fuel injector cleaning and adjustment, brake bleeding, suspension alignment checks, electrical diagnostics.
Technical Depth
Technical Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Includes detailed diagnostic procedures, specifications, and tolerances required by professional technicians.
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: High quality, computer-generated (not scanned). Enables lossless zooming of text and diagrams.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Primary Engine: 348cc, Liquid-Cooled, 4-Stroke, SOHC, 2-Valve, Single-Cylinder
Performance
Horsepower: Approximately 20-22 HP (specific figures may vary slightly by model variant and tune).
Torque: Estimated around 20-22 lb-ft (specific figures may vary slightly by model variant and tune).
Fuel System
Fuel System: Mikuni BSR33 carburetor (on some Bruin/Grizzly 350 models) or Electronic Fuel Injection (EFI) system.
Bore X Stroke
Bore X Stroke: 83 mm x 64.5 mm
Compression Ratio
Compression Ratio: 9.2:1
Cooling System
Cooling System: Liquid-cooled with fan and radiator
Transmission
Standard
Transmission: Yamaha Ultramatic® Automatic Transmission (CVT) with Engine Braking
Optional
Optional: N/A (CVT was standard across these models)
Features
Features: Continuously Variable Transmission (CVT) with high/low range and reverse. Provides smooth acceleration and optimal engine RPM for various conditions. Engine braking is a significant feature for downhill control.
Drive System
Drive System: 2WD/4WD with on-command push-button engagement and locking front differential.
Dimensions
Exterior
Length: Approximately 76.8 inches (1950 mm)
Width: Approximately 42.5 inches (1080 mm)
Height: Approximately 44.3 inches (1125 mm)
Wheelbase: Approximately 49.2 inches (1250 mm)
Ground Clearance: Approximately 10.5 inches (267 mm)
Weights
Dry Weight: Approximately 575 lbs (261 kg)
Cargo
Rack Capacity Front: 45 kg (99 lbs)
Rack Capacity Rear: 85 kg (187 lbs)
Towing Capacity: Approximately 1,102 lbs (500 kg)
Tires
Front Tire Size: AT25 x 8-12
Rear Tire Size: AT25 x 10-12
Wheels
Wheel Bolt Pattern: N/A (Typically Hub-centric with lugs)
Safety Features
Ratings
Ratings: ATV safety is heavily reliant on operator skill and adherence to trailering/operation guidelines. Specific crash ratings are not applicable as for passenger vehicles.
Active Features
Active Features: Engine braking, strong hydraulic disc brakes, on-command 4WD with differential lock for enhanced traction, low center of gravity design.
Passive Features
Passive Features: Durable steel frame, ergonomic seating position, integrated floorboards with heel guards, handguards (on some Hunter models).
Technology Features
Infotainment
Infotainment: Basic instrumentation including speedometer, odometer, trip meter, hour meter, fuel gauge, and indicator lights. No advanced infotainment features.
Driver Assistance
Driver Assistance: Electronic Fuel Injection (EFI) for improved throttle response and cold starting (on EFI models). Automatic transmission with engine braking provides ease of use and control.
Connectivity
Connectivity: N/A
Maintenance
Service Intervals
Service Intervals: Refer to manual for specific intervals. Typical intervals include: Oil & Filter Change - every 6 months or 1,000 miles (whichever comes first), Air Filter Cleaning/Replacement - as needed based on conditions, Spark Plug Check/Replacement - every 12 months or 2,000 miles, Valve Clearance Check - every 12 months or 2,000 miles, Drive Belt Inspection - every 6 months or 1,000 miles. Drivetrain oil changes are also critical.
Fluid Specifications
Engine Oil: Yamalube 4W SAE 10W-40 (or equivalent API SG or higher, JASO MA certified). Capacity: Approx. 1.7 L (1.8 US qt).
Coolant: Yamaha All-Weather Coolant or equivalent high-quality ethylene glycol-based coolant, mixed 50/50 with distilled water. Capacity: Approx. 1.75 L (1.85 US qt).
Gear Oil Front Differential: Yamaha Differential Gear Oil API GL-4 SAE 80W, or equivalent hypoid gear oil. Capacity: Approx. 150 ml (5.1 US fl oz).
Gear Oil Rear Gearbox: Yamaha Differential Gear Oil API GL-4 SAE 80W, or equivalent hypoid gear oil. Capacity: Approx. 200 ml (6.8 US fl oz).
Brake Fluid: DOT 3 or DOT 4 brake fluid.
Known Issues
Known Issues: Common issues for this era of ATVs can include starter motor issues, occasional carburetor or EFI sensor glitches, worn drive belts, and normal wear and tear on suspension and braking components. Regular maintenance as outlined in the manual is key to preventing most problems.
Vehicle History
Brand Heritage
Brand Heritage: Yamaha has a long and respected history in powersports, particularly with its ATVs. The Grizzly line, in particular, is known for its durability and capability. Yamaha pioneered many ATV innovations, including the Ultramatic transmission and on-command 4WD.
Model Evolution
Model Evolution: The 350cc class served as a popular entry-to-mid-level platform. The Bruin was generally positioned as a more utility-focused model, while the Grizzly offered slightly sportier styling and sometimes more premium features. Both shared many core components and powertrain elements, evolving with minor updates in suspension, bodywork, and EFI technology in later years.
Production
Production Years: The 350cc engine platform was in production for many years, with the Bruin and Grizzly 350 models being prominent in the early to mid-2000s. The 2009 model year falls within this established production run.
Awards & Recognition
Recognitions
Recognitions: While specific awards for the 2009 models are not readily highlighted, Yamaha ATVs consistently receive praise in industry reviews for their reliability, durability, and user-friendly design.
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