Ford Figo 2010-2012 Complete Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Figo Model Generation: First Generation (2008-2015) Codes Production Code Series: WXGA Platform Code: B308 (shared with Mazda 2, Volvo S40/V50, Ford Focus) 👋 Introduction Market Position Market Segment: Subcompact hatchback and sedan (primarily targeted at emerging markets like India, South Africa, and Mexico). Competitive Analysis Key Competitors: Hyundai i10, Maruti Suzuki Swift, Volkswagen Polo, Chevrolet Beat/Spark, Toyota Etios. Key Features Design Philosophy: Practical, affordable, fuel-efficient urban car with a focus on value for money. Interior Space: Surprisingly spacious for its class, particularly in the rear seat. Driving Dynamics: Competent handling and a comfortable ride, benefiting from Ford's global platform engineering. 📋 Manual Details Coverage Areas Mechanical Coverage: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System Body Coverage: Body Panel Repair, Frame Repair, Glass Replacement, Interior Trim, Exterior Trim, Paint and Corrosion Protection Page Count Workshop Manual Pages: ~1500-2000 (estimated, typical for comprehensive workshop manual) Body Repair Manual Pages: ~200-300 (estimated, typical for body repair procedures) Manual Type Workshop Manual Type: Workshop Service Repair Manual Body Repair Manual Type: Body Repair Procedures Manual Language Language: English Format Download Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: 1.6L Sigma Ti-VCT DOHC (Inline-4), Engine Mechanical, Lubrication System, Cooling System, Fuel & Emissions Control, Ignition System, Starting & Charging System, Engine Management (ECU/PCM), Diagnostics Transmission Systems: 5-Speed Manual Transmission (MTX75), Clutch System, Gearbox Overhaul, Drivetrain Components (CV joints, driveshafts) Brake Systems: Front Disc Brakes, Rear Drum Brakes, ABS (Anti-lock Braking System), Parking Brake Suspension Steering: Front MacPherson Struts, Rear Torsion Beam Axle, Power Assisted Steering (EPAS), Steering Column, Wheel Alignment Electrical Systems: Battery, Charging System, Lighting System, Wipers & Washers, Horn, Instrumentation, Power Distribution, Body Control Modules (BCM), Audio System, Air Conditioning (HVAC) Procedures Included Routine Maintenance: Oil and Filter Change, Air Filter Replacement, Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Belt Inspection and Replacement Repair Procedures: Engine Overhaul, Transmission Rebuild, Clutch Replacement, Brake Pad/Shoe Replacement, Shock Absorber/Strut Replacement, CV Joint Replacement, Alternator/Starter Replacement, Radiator Replacement Body Repair Procedures: Panel Straightening, Dent Removal, Replacement of Body Panels (fenders, doors, hood, trunk lid), Glass Replacement, Bumper Repair/Replacement, Chassis Alignment Diagnostics Troubleshooting: Diagnostic Trouble Codes (DTCs) interpretation, Symptom-based troubleshooting, Electrical circuit testing, Mechanical component testing Technical Depth Depth Of Coverage: Comprehensive: Covers all aspects from routine maintenance and adjustments to complete component overhauls and diagnostic procedures. Detailed diagrams and specifications are provided. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or entire sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Fully searchable text for quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Code: Sigma (Duratec/Ti-VCT) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.6 Liters (1596 cc) Performance Horsepower Output: Approximately 100-105 PS (98.6-103.5 bhp) @ 6000-6500 rpm Torque Output: Approximately 140-145 Nm (103-107 lb-ft) @ 3500-4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Port Injection Fuel Type: Unleaded Gasoline Engine Management Engine Control Unit: Ford VCM (Vehicle Communication Module) compatible diagnostics 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MTX75) Optional Optional Transmission: N/A (for this specific model year range, predominantly manual) Features Clutch Type: Hydraulically actuated, single dry plate Gear Ratios: Specific ratios available within the manual for detailed analysis. Fluid Specifications Transmission Fluid Type: Refer to manual for specific API GL-4/GL-5 rated gear oil, e.g., Motorcraft XYZ or equivalent. 📐 Dimensions Exterior Length: Approx. 3950 mm (155.5 in) Width: Approx. 1700 mm (66.9 in) Height: Approx. 1500 mm (59.1 in) Wheelbase: Approx. 2450 mm (96.5 in) Cargo Boot Capacity Hatchback: Approx. 257 liters (9.1 cu ft) Boot Capacity Sedan: Approx. 445 liters (15.7 cu ft) Weights Curb Weight: Approx. 1000-1050 kg (2205-2315 lbs), depending on body style and trim. Gross Vehicle Weight Rating: Refer to VIN plate for specific GVWR. Tires Wheels Wheelbase: 175/65 R14 or 185/60 R14 Bolt Pattern: 4x108 mm Center Bore: 63.4 mm 🛡️ Safety Features Ratings Global Ncaps Rating: Likely achieved a 3-star or 4-star rating in some market-specific NCAP tests (e.g., Global NCAP India). Active Features ABS: Optional on lower trims, standard on higher trims. Ebs: Electronic Brake-force Distribution (EBD) often paired with ABS. Passive Features Airbags: Driver and front passenger airbags standard on most trims. Seatbelts: 3-point front seatbelts with pre-tensioners, 3-point rear seatbelts (may include a lap belt in the center rear seat on some versions). Child Seat Anchors: ISOFIX mounting points in the rear seats (availability may vary by market/trim). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, MP3 playback, and auxiliary input. Higher trims may feature USB connectivity. Speaker Configuration: Typically 4 speakers (2 front, 2 rear) on base models. Driver Assistance Cruise Control: Rarely offered on this...
Comprehensive: Covers all aspects from routine maintenance and adjustments to complete component overhauls and diagnostic procedures. Detailed diagrams and specifications are provided.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or entire sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Fully searchable text for quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Code:
Sigma (Duratec/Ti-VCT)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.6 Liters (1596 cc)
Performance
Horsepower Output:
Approximately 100-105 PS (98.6-103.5 bhp) @ 6000-6500 rpm
Torque Output:
Approximately 140-145 Nm (103-107 lb-ft) @ 3500-4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Fuel Type:
Unleaded Gasoline
Engine Management
Engine Control Unit:
Ford VCM (Vehicle Communication Module) compatible diagnostics
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MTX75)
Optional
Optional Transmission:
N/A (for this specific model year range, predominantly manual)
Features
Clutch Type:
Hydraulically actuated, single dry plate
Gear Ratios:
Specific ratios available within the manual for detailed analysis.
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific API GL-4/GL-5 rated gear oil, e.g., Motorcraft XYZ or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 3950 mm (155.5 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1500 mm (59.1 in)
Wheelbase:
Approx. 2450 mm (96.5 in)
Cargo
Boot Capacity Hatchback:
Approx. 257 liters (9.1 cu ft)
Boot Capacity Sedan:
Approx. 445 liters (15.7 cu ft)
Weights
Curb Weight:
Approx. 1000-1050 kg (2205-2315 lbs), depending on body style and trim.
Gross Vehicle Weight Rating:
Refer to VIN plate for specific GVWR.
Tires Wheels
Wheelbase:
175/65 R14 or 185/60 R14
Bolt Pattern:
4x108 mm
Center Bore:
63.4 mm
🛡️ Safety Features
Ratings
Global Ncaps Rating:
Likely achieved a 3-star or 4-star rating in some market-specific NCAP tests (e.g., Global NCAP India).
Active Features
ABS:
Optional on lower trims, standard on higher trims.
Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Driver and front passenger airbags standard on most trims.
Seatbelts:
3-point front seatbelts with pre-tensioners, 3-point rear seatbelts (may include a lap belt in the center rear seat on some versions).
Child Seat Anchors:
ISOFIX mounting points in the rear seats (availability may vary by market/trim).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, MP3 playback, and auxiliary input. Higher trims may feature USB connectivity.
Speaker Configuration:
Typically 4 speakers (2 front, 2 rear) on base models.
Driver Assistance
Cruise Control:
Rarely offered on this generation Figo, especially in its initial markets.
Connectivity
Bluetooth:
Limited availability, typically optional on higher trims for hands-free calling and audio streaming.
Climate Control
Air Conditioning:
Manual climate control system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Every 20,000 km (12,500 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Approximately 40,000 km (25,000 miles) for standard plugs, or 80,000-100,000 km for iridium/platinum plugs (verify in manual).
Coolant Replacement:
Initial replacement at 100,000 km (62,000 miles) or 5 years, then every 50,000 km (31,000 miles) or 2-3 years thereafter (using Ford Super Plus coolant or equivalent).
Fluid Specifications
Engine Oil Type:
Refer to manual; typically 5W-20 or 5W-30 synthetic/semi-synthetic engine oil meeting API SN/SM or ILSAC GF-4/GF-5 specifications. Example: Motorcraft SAE 5W-20 Synthetic Blend.
Engine Oil Capacity:
Approx. 4.0 - 4.3 liters (4.2 - 4.5 US quarts) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Ford specified power steering fluid or equivalent.
Occasional reports of minor electrical gremlins, often related to sensors or wiring harnesses.
Engine Performance Notes:
The 1.6L Sigma engine is generally reliable but can be sensitive to maintenance, particularly oil quality and timely replacement.
📚 Vehicle History
Brand Heritage
Ford Small Car Legacy:
Ford has a long history of producing successful small cars, including the Fiesta and Escort.
Model Evolution
Figo Origins:
Developed based on the second-generation Ford Fiesta platform (global Ford B3 platform), adapted for specific emerging market requirements. Launched in India in 2010.
Production
Manufacturing Location:
Primarily manufactured in India (Chennai) for the Indian market and other export markets. Also produced in other Ford assembly plants in regions like South Africa.
Production Years Covered:
2010, 2011, 2012
🏆 Awards & Recognition
Recognitions
Indian Car Of The Year:
The Ford Figo was awarded the 'Indian Car of the Year' (ICOTY) for 2011.
Ratings
Customer Satisfaction:
Generally received positive feedback for its spaciousness, handling, and value proposition in its target markets.
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