SsangYong Korando-New Actyon 2010-2013 Full Service Repair Manual
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🏷️ Basic Information Identification Make: SsangYong Model: Korando Model Variant: New Actyon Production Years: 2010-2013 Codes Chassis Codes: C200 👋 Introduction Market Position Category: Compact SUV / Crossover Competitive Analysis Competitors: Competed against vehicles like the Hyundai ix35/Tucson, Kia Sportage, Nissan Qashqai/X-Trail, Mitsubishi ASX/Outlander Sport, Ford Kuga, Volkswagen Tiguan during its production run. Key Features Design Philosophy: The Korando-New Actyon aimed to offer a distinctive, bold styling that differentiated it from more mainstream competitors, often emphasizing a blend of SUV practicality with a more coupe-like profile. It was designed to be a value-oriented offering in the segment. Target Audience: Value-conscious buyers seeking a stylish, practical, and capable compact SUV with potential for off-road use (depending on AWD specification). 📋 Manual Details Coverage Areas Region: Global (English Language) Page Count Estimated Pages: High (Detailed, typically 1000+ pages for full service manuals) Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: All engine variants, including disassembly, assembly, diagnosis, and repair of internal components, cooling system, lubrication system, fuel system, ignition system (if applicable), emissions control system. Transmission: Manual and Automatic transmissions (if applicable), including removal, installation, internal component repair, torque converter, clutch, gearbox, hydraulics, electronic control unit (ECU) interface. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differentials, driveshafts, CV joints, transfer case (if applicable). Suspension: Front and rear suspension systems, including shock absorbers, struts, coil springs, control arms, bushings, ball joints, stabilizer bars, wheel bearings. Steering: Power steering system (hydraulic or electric), steering column, steering rack/gearbox, tie rod ends. Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, master cylinder, brake lines, parking brake. Electrical System: 12V battery system, charging system (alternator, starter motor), lighting system (headlights, taillights, interior), ignition system, engine control module (ECM), body control module (BCM), fuse box diagrams, wiring schematics for all vehicle functions. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant circuits, compressor, condenser, evaporator, blower motor, controls, cabin air filter. Body And Chassis: Body panels, doors, hood, tailgate, bumpers, frame structure, corrosion protection, welding procedures, glass replacement. Interior: Seats, dashboard, door panels, headliner, flooring, seat belts, airbag systems (SRS), interior trim components. Procedures Included Scheduled Maintenance: Detailed recommended service intervals for oil changes, filter replacements, fluid checks and flushes, belt inspections, brake checks, tire rotations. Troubleshooting: Diagnostic procedures, common fault codes, symptom-based troubleshooting guides, electrical diagnostics with wiring diagrams. Repair: Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components and systems. Diagnostics: On-board diagnostics (OBD-II) procedures, sensor testing, actuator testing, ECU diagnostics. Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems, including connector pinouts and wire colors. Specifications: Torque specifications for bolts and fasteners, fluid capacities, pressure specifications, electrical specifications. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and fluid changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs. Suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High Quality - Printable, Zoomable Binding Type Type: Digital (No physical binding) Paper Type Type: N/A (Digital) Accessibility Features: Searchable text, bookmark functionality (typical for well-formatted PDFs). Delivery Method: Instant Download Requirements Software: Adobe PDF Reader, WinZip (for potential archive decompression) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Diesel (Commonly) and Gasoline (less common or market specific) Diesel Engine Options: Likely the e-XDi200 2.0L Turbo Diesel (173 hp, 360 Nm torque) or similar displacements. Also potentially the e-XDi180 1.8L diesel. Specific engine variants can vary by market. Gasoline Engine Options: Potentially a 2.0L or 2.3L gasoline engine, but diesel was more prevalent for this model globally. Performance Horsepower Range: Approximately 149 hp to 175 hp (depending on engine) Torque Range: Approximately 340 Nm to 400 Nm (depending on engine) Fuel System Fuel Delivery: Common Rail Direct Injection (CRDi) for diesel engines. 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission Optional Transmission Type: 6-speed Automatic Transmission (likely Aisin or similar) Features Drivetrain Options: Front-Wheel Drive (FWD) and Electronic All-Wheel Drive (AWD) system. 📐 Dimensions Exterior Length: Approximately 4,410 mm (varies slightly by specific trim/year) Width: Approximately 1,830 mm Height: Approximately 1,675 mm Wheelbase: Approximately 2,650 mm Weights Curb Weight: Approximately 1,700 kg - 1,850 kg (depending on configuration) Gross Vehicle Weight Rating: Typically around 2,300 kg - 2,400 kg 🛡️ Safety Features Ratings Euro Ncap: Likely achieved a 3-star or 4-star Euro NCAP rating for its class, though specific ratings for this exact model year/variant may require verification. Active Features ABS: Standard Esp: Electronic Stability Program (likely standard or optional depending on trim) Traction Control: Standard with ESP Passive Features Airbags: Front airbags (driver/passenger), potentially side airbags and curtain airbags depending on trim level....
Competed against vehicles like the Hyundai ix35/Tucson, Kia Sportage, Nissan Qashqai/X-Trail, Mitsubishi ASX/Outlander Sport, Ford Kuga, Volkswagen Tiguan during its production run.
Key Features
Design Philosophy:
The Korando-New Actyon aimed to offer a distinctive, bold styling that differentiated it from more mainstream competitors, often emphasizing a blend of SUV practicality with a more coupe-like profile. It was designed to be a value-oriented offering in the segment.
Target Audience:
Value-conscious buyers seeking a stylish, practical, and capable compact SUV with potential for off-road use (depending on AWD specification).
📋 Manual Details
Coverage Areas
Region:
Global (English Language)
Page Count
Estimated Pages:
High (Detailed, typically 1000+ pages for full service manuals)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
All engine variants, including disassembly, assembly, diagnosis, and repair of internal components, cooling system, lubrication system, fuel system, ignition system (if applicable), emissions control system.
Transmission:
Manual and Automatic transmissions (if applicable), including removal, installation, internal component repair, torque converter, clutch, gearbox, hydraulics, electronic control unit (ECU) interface.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differentials, driveshafts, CV joints, transfer case (if applicable).
Suspension:
Front and rear suspension systems, including shock absorbers, struts, coil springs, control arms, bushings, ball joints, stabilizer bars, wheel bearings.
Steering:
Power steering system (hydraulic or electric), steering column, steering rack/gearbox, tie rod ends.
Brakes:
Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, master cylinder, brake lines, parking brake.
Electrical System:
12V battery system, charging system (alternator, starter motor), lighting system (headlights, taillights, interior), ignition system, engine control module (ECM), body control module (BCM), fuse box diagrams, wiring schematics for all vehicle functions.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant circuits, compressor, condenser, evaporator, blower motor, controls, cabin air filter.
Comprehensive electrical wiring diagrams for all vehicle systems, including connector pinouts and wire colors.
Specifications:
Torque specifications for bolts and fasteners, fluid capacities, pressure specifications, electrical specifications.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and fluid changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs. Suitable for professional technicians and experienced DIYers.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High Quality - Printable, Zoomable
Binding Type
Type:
Digital (No physical binding)
Paper Type
Type:
N/A (Digital)
Accessibility
Features:
Searchable text, bookmark functionality (typical for well-formatted PDFs).
Delivery
Method:
Instant Download
Requirements
Software:
Adobe PDF Reader, WinZip (for potential archive decompression)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (Commonly) and Gasoline (less common or market specific)
Diesel Engine Options:
Likely the e-XDi200 2.0L Turbo Diesel (173 hp, 360 Nm torque) or similar displacements. Also potentially the e-XDi180 1.8L diesel. Specific engine variants can vary by market.
Gasoline Engine Options:
Potentially a 2.0L or 2.3L gasoline engine, but diesel was more prevalent for this model globally.
Performance
Horsepower Range:
Approximately 149 hp to 175 hp (depending on engine)
Torque Range:
Approximately 340 Nm to 400 Nm (depending on engine)
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDi) for diesel engines.
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Optional
Transmission Type:
6-speed Automatic Transmission (likely Aisin or similar)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and Electronic All-Wheel Drive (AWD) system.
📐 Dimensions
Exterior
Length:
Approximately 4,410 mm (varies slightly by specific trim/year)
Width:
Approximately 1,830 mm
Height:
Approximately 1,675 mm
Wheelbase:
Approximately 2,650 mm
Weights
Curb Weight:
Approximately 1,700 kg - 1,850 kg (depending on configuration)
Gross Vehicle Weight Rating:
Typically around 2,300 kg - 2,400 kg
🛡️ Safety Features
Ratings
Euro Ncap:
Likely achieved a 3-star or 4-star Euro NCAP rating for its class, though specific ratings for this exact model year/variant may require verification.
Active Features
ABS:
Standard
Esp:
Electronic Stability Program (likely standard or optional depending on trim)
Traction Control:
Standard with ESP
Passive Features
Airbags:
Front airbags (driver/passenger), potentially side airbags and curtain airbags depending on trim level.
Seat Belts:
Three-point seat belts with pretensioners.
Child Seat Anchors:
ISOFIX points in rear seats.
💡 Technology Features
Infotainment
Features:
Base models may feature a basic AM/FM radio with CD player and AUX input. Higher trims could offer touchscreen infotainment systems with navigation, Bluetooth connectivity, and USB ports. Speaker systems would typically be standard 4-6 speaker setups.
Driver Assistance
Features:
Depending on trim level, may include parking sensors (rear), rearview camera. Advanced driver assistance systems (ADAS) like adaptive cruise control, lane keeping assist, or autonomous emergency braking were less common in this segment for this era.
Connectivity
Features:
Bluetooth hands-free calling and audio streaming (on equipped models), USB and AUX inputs.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 10,000 km or 12 months, whichever comes first (check manual for specific engine and oil type).
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions.
Fuel Filter Replacement:
For diesel engines, typically every 40,000 - 60,000 km.
Transmission Fluid Change:
Automatic transmissions: Every 60,000 - 100,000 km. Manual transmissions: Inspect at regular intervals, replace fluid as per manual recommendations (often around 100,000 km).
Fluid Specifications
Engine Oil Type:
Likely API SN/CF or ACEA C3, viscosity grade 5W-30 or 5W-40 (refer to manual for exact specification).
Coolant Type:
Ethylene Glycol-based, long-life coolant (e.g., HOAT - Hybrid Organic Acid Technology), typically pink or orange in color.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific requirement).
Transmission Fluid Automatic:
Likely a Dexron-VI compatible fluid or a specific SsangYong ATF specification (e.g., SSANGYONG ATF WS).
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, viscosity typically 75W-85 or 75W-90.
Known Issues
Common Problems:
Potential issues can include turbocharger problems in diesel engines, issues with the Diesel Particulate Filter (DPF) if not properly maintained or driven, EGR valve issues, and occasional electrical glitches or sensor failures. Suspension wear and minor body trim issues might also be reported.
📚 Vehicle History
Brand Heritage
Ssangyong Legacy:
SsangYong is a South Korean manufacturer with a history dating back to 1954. It has specialized in SUVs and commercial vehicles, often known for its robust construction and distinctive styling, though sometimes challenged by brand perception and market penetration compared to larger Korean competitors.
Model Evolution
Korando Lineage:
The Korando nameplate has a long history in the SsangYong lineup, tracing its roots back to the original Korando produced in the 1980s (itself based on the Jeep CJ-7). The 'New Actyon' designation refers to the second generation of the Actyon nameplate, which was renamed Korando in many markets to leverage the established Korando brand recognition. This generation was a significant step forward in modern design and refinement for SsangYong.
Production
Manufacturing Location:
South Korea (primary)
🏆 Awards & Recognition
Recognitions
Awards Received:
While the SsangYong Korando-New Actyon may not have garnered significant mainstream awards in competitive markets, SsangYong vehicles are often recognized for their rugged build quality and value proposition in specific regional markets. Official awards are less widely publicized for this model compared to premium brands.
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