2010 INTERNATIONAL Truck 9800 LHD Service Repair Manual
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🏷️ Basic Information Identification Make: International Model: 9800 Year: 2010 Drivetrain: LHD (Left Hand Drive) 👋 Introduction Market Position Market Segment: Heavy-duty commercial truck Target Audience: Fleet operators, independent repair shops, owner-operators, heavy-duty truck mechanics. Competitive Analysis Competitors: Navistar's own International product line, Freightliner, Kenworth, Peterbilt, Mack, Volvo Trucks. Key Features Primary Use: Regional haul, vocational applications, construction, general freight. 📋 Manual Details Coverage Manual Type: Service Repair Manual Language: English Format: Digital (likely PDF, based on product description) Applicable Engines: Covers engines commonly fitted to the 2010 International 9800, which could include Cummins or Navistar proprietary engines. Completeness Coverage Scope: Covers essential service and repair aspects of the specified vehicle systems for the 2010 model year, LHD configuration. 📖 Manual Coverage Systems Systems Covered: Electrics, Air Conditioning, Cab Systems, Brakes, Suspension, Steering Electrical System Coverage: Wiring diagrams, component locations, diagnostic procedures for lighting, gauges, power accessories, engine controls, and ABS. Air Conditioning Coverage: Components (compressor, condenser, evaporator), refrigerant handling, system diagnostics, repair procedures, and charging. Cab Systems Coverage: Interior trim, seats, door mechanisms, power windows (if equipped), HVAC controls within the cab, safety restraints. Brake System Coverage: Air brake systems (S-cam brakes, disc brakes, air chambers, valves, compressors, dryers), hydraulic brake components (if applicable), parking brake system, ABS diagnostics. Suspension Coverage: Front and rear suspension components (leaf springs, air suspension, shock absorbers, linkages), wheel bearings, axle components (non-drive axle). Steering Coverage: Steering gear, steering column, power steering system (pump, reservoir, hoses), tie rods, steering linkage. Chassis And Frame: While not explicitly listed, general chassis maintenance, frame inspection, and mounting of components would be implicitly covered within system repairs. Procedures Procedures Included: Diagnosis, Troubleshooting, Repair, Maintenance, Component Overhaul Maintenance Procedures: Scheduled maintenance checks, fluid level checks, lubrication points, filter replacement, belt inspection/replacement. Troubleshooting Procedures: Step-by-step guides for diagnosing common faults within each covered system, often using symptom-based approaches and electrical schematics. Repair Procedures: Detailed instructions for disassembling, repairing, replacing, and reassembling components. Includes specifications like torque values. Wheel Alignment And Balancing: Procedures and specifications for wheel alignment and tire balancing for the front and drive axles. Depth Technical Depth: Comprehensive service and repair procedures for specified systems, including diagnostic charts and torque specifications. Technical Depth Diagnostic Tools Referenced: Likely references OEM diagnostic scan tools (e.g., Navistar diagnostic software, Cummins Insite) and general automotive multimeters, pressure gauges. 📊 Manual Specifications File File Format: Likely PDF Physical Print Quality: N/A (Digital Product) Binding Type: N/A (Digital Product) Paper Type: N/A (Digital Product) Digital Features Searchable Text: Assumed to be searchable if a properly created PDF. Printable Pages: Assumed to be printable. ⚙️ Engine Specifications Primary Engine Engine Options Typical: Cummins ISX, Cummins ISC, Navistar MaxxForce (specific model dependent, but Cummins is very common for this era/model). Performance Horsepower Range Typical: 260-550 hp (varies by specific engine option) Torque Range Typical: 800-1850 lb-ft (varies by specific engine option) Engine Cooling System: Radiator, fan (mechanical or electric), coolant hoses, water pump, thermostat, coolant reservoir. Specific capacity and type detailed in manual. Fuel System Fuel System Type: High-pressure common rail (HPCR) or similar advanced diesel injection systems. Emissions Compliance: EPA 2010 compliant. May include Diesel Particulate Filters (DPF) and Selective Catalytic Reduction (SCR) systems depending on specific engine and configuration. Engine Options Common Common Engine Models: Cummins ISL, ISM, ISX; Navistar DT 466, DT 530, MaxxForce 10, MaxxForce 11/13. Manual specifies coverage for engines fitted in the 9800. 🔧 Transmission Standard Transmission Types: Eaton Fuller Manual Transmissions (e.g., RTLO series) and Allison Automatic Transmissions (e.g., 3000/4000 series) are common. Optional Optional Transmission Types: Varies based on vocational application, could include more specialized transmissions. Features Transmission Features: Range-splitter options, overdrive gears for highway efficiency. Gear Ratios Gear Ratio Information: Specific gear ratio ranges for common manual and automatic transmissions will be detailed in the manual. 📐 Dimensions Exterior Chassis Configurations: Typically a conventional cab configuration. Wheelbase and overall length vary significantly based on application (e.g., dump truck, tractor). Weights Gvwr Range: Class 8 truck, Gross Vehicle Weight Rating (GVWR) typically 33,000 lbs and above, up to 60,000+ lbs depending on configuration and axle ratings. Gcwr Range: Gross Combination Weight Rating (GCWR) varies greatly based on drivetrain and chassis, typically exceeding 80,000 lbs for tractor configurations. 🛡️ Safety Features Ratings Safety Compliance: Meets or exceeds all applicable Federal Motor Vehicle Safety Standards (FMVSS) for heavy-duty commercial vehicles. Crash Test Information: Not typically tested by NHTSA in the same manner as passenger vehicles. Safety is focused on structural integrity and crashworthiness as per FMVSS. Active Features Active Safety Typical: ABS (Anti-lock Braking System), potentially traction control on some configurations. Passive Features Passive Safety Typical: Reinforced cab structure, seat belts, potentially driver-side airbag (less common in heavy trucks of this era). 💡 Technology Features Infotainment Infotainment Features Typical: Basic AM/FM radio, CD player, auxiliary input. Higher trim levels might...
Navistar's own International product line, Freightliner, Kenworth, Peterbilt, Mack, Volvo Trucks.
Key Features
Primary Use:
Regional haul, vocational applications, construction, general freight.
📋 Manual Details
Coverage
Manual Type:
Service Repair Manual
Language:
English
Format:
Digital (likely PDF, based on product description)
Applicable Engines:
Covers engines commonly fitted to the 2010 International 9800, which could include Cummins or Navistar proprietary engines.
Completeness
Coverage Scope:
Covers essential service and repair aspects of the specified vehicle systems for the 2010 model year, LHD configuration.
📖 Manual Coverage
Systems
Systems Covered:
Electrics, Air Conditioning, Cab Systems, Brakes, Suspension, Steering
Electrical System Coverage:
Wiring diagrams, component locations, diagnostic procedures for lighting, gauges, power accessories, engine controls, and ABS.
Air Conditioning Coverage:
Components (compressor, condenser, evaporator), refrigerant handling, system diagnostics, repair procedures, and charging.
Cab Systems Coverage:
Interior trim, seats, door mechanisms, power windows (if equipped), HVAC controls within the cab, safety restraints.
Brake System Coverage:
Air brake systems (S-cam brakes, disc brakes, air chambers, valves, compressors, dryers), hydraulic brake components (if applicable), parking brake system, ABS diagnostics.
Suspension Coverage:
Front and rear suspension components (leaf springs, air suspension, shock absorbers, linkages), wheel bearings, axle components (non-drive axle).
Steering Coverage:
Steering gear, steering column, power steering system (pump, reservoir, hoses), tie rods, steering linkage.
Chassis And Frame:
While not explicitly listed, general chassis maintenance, frame inspection, and mounting of components would be implicitly covered within system repairs.
Step-by-step guides for diagnosing common faults within each covered system, often using symptom-based approaches and electrical schematics.
Repair Procedures:
Detailed instructions for disassembling, repairing, replacing, and reassembling components. Includes specifications like torque values.
Wheel Alignment And Balancing:
Procedures and specifications for wheel alignment and tire balancing for the front and drive axles.
Depth
Technical Depth:
Comprehensive service and repair procedures for specified systems, including diagnostic charts and torque specifications.
Technical Depth
Diagnostic Tools Referenced:
Likely references OEM diagnostic scan tools (e.g., Navistar diagnostic software, Cummins Insite) and general automotive multimeters, pressure gauges.
📊 Manual Specifications
File
File Format:
Likely PDF
Physical
Print Quality:
N/A (Digital Product)
Binding Type:
N/A (Digital Product)
Paper Type:
N/A (Digital Product)
Digital Features
Searchable Text:
Assumed to be searchable if a properly created PDF.
Printable Pages:
Assumed to be printable.
⚙️ Engine Specifications
Primary Engine
Engine Options Typical:
Cummins ISX, Cummins ISC, Navistar MaxxForce (specific model dependent, but Cummins is very common for this era/model).
Performance
Horsepower Range Typical:
260-550 hp (varies by specific engine option)
Torque Range Typical:
800-1850 lb-ft (varies by specific engine option)
Engine Cooling System:
Radiator, fan (mechanical or electric), coolant hoses, water pump, thermostat, coolant reservoir. Specific capacity and type detailed in manual.
Fuel System
Fuel System Type:
High-pressure common rail (HPCR) or similar advanced diesel injection systems.
Emissions Compliance:
EPA 2010 compliant. May include Diesel Particulate Filters (DPF) and Selective Catalytic Reduction (SCR) systems depending on specific engine and configuration.
Engine Options Common
Common Engine Models:
Cummins ISL, ISM, ISX; Navistar DT 466, DT 530, MaxxForce 10, MaxxForce 11/13. Manual specifies coverage for engines fitted in the 9800.
🔧 Transmission
Standard
Transmission Types:
Eaton Fuller Manual Transmissions (e.g., RTLO series) and Allison Automatic Transmissions (e.g., 3000/4000 series) are common.
Optional
Optional Transmission Types:
Varies based on vocational application, could include more specialized transmissions.
Features
Transmission Features:
Range-splitter options, overdrive gears for highway efficiency.
Gear Ratios
Gear Ratio Information:
Specific gear ratio ranges for common manual and automatic transmissions will be detailed in the manual.
📐 Dimensions
Exterior
Chassis Configurations:
Typically a conventional cab configuration. Wheelbase and overall length vary significantly based on application (e.g., dump truck, tractor).
Weights
Gvwr Range:
Class 8 truck, Gross Vehicle Weight Rating (GVWR) typically 33,000 lbs and above, up to 60,000+ lbs depending on configuration and axle ratings.
Gcwr Range:
Gross Combination Weight Rating (GCWR) varies greatly based on drivetrain and chassis, typically exceeding 80,000 lbs for tractor configurations.
🛡️ Safety Features
Ratings
Safety Compliance:
Meets or exceeds all applicable Federal Motor Vehicle Safety Standards (FMVSS) for heavy-duty commercial vehicles.
Crash Test Information:
Not typically tested by NHTSA in the same manner as passenger vehicles. Safety is focused on structural integrity and crashworthiness as per FMVSS.
Active Features
Active Safety Typical:
ABS (Anti-lock Braking System), potentially traction control on some configurations.
Passive Features
Passive Safety Typical:
Reinforced cab structure, seat belts, potentially driver-side airbag (less common in heavy trucks of this era).
💡 Technology Features
Infotainment
Infotainment Features Typical:
Basic AM/FM radio, CD player, auxiliary input. Higher trim levels might offer limited digital displays or basic navigation.
Driver Assistance
Driver Assistance Features Typical:
Limited by 2010 standards. Primarily ABS. Advanced driver-assistance systems (ADAS) were not common in this segment at this time.
Connectivity
Connectivity Features Typical:
Basic power outlets. Telematics and advanced connectivity were typically aftermarket or optional fleet additions.
🔧 Maintenance
Service Intervals
Typical Oil Change Interval:
Varies significantly by engine, oil type, and operating conditions. Typically 15,000-50,000 miles or as specified by the engine manufacturer.
Typical Fuel Filter Interval:
15,000-30,000 miles, or as per engine manufacturer recommendations and diagnostic codes.
Typical Air Filter Interval:
25,000-50,000 miles, or based on restriction indicator.
Fluid Specifications
Engine Oil Specification:
API CJ-4 or CK-4 diesel engine oil, SAE 15W-40 or 10W-30 depending on temperature. Specific viscosity and type dictated by engine manufacturer (e.g., Cummins CES 20081).
Coolant Specification:
Heavy-duty Extended Life Coolant (ELC), typically a Nitrite-OAT formulation. Specific brand and type (e.g., PACCAR AQS1504 or equivalent) based on engine coolant requirements.
Transmission Fluid Specification:
Manual transmission: GL-4 or GL-5 gear oil (specific viscosity, e.g., 75W-90 or 80W-90). Automatic transmission: Meritor MTC-2200, Allison TES 295, or similar (specific to transmission model).
Brake Fluid Specification:
For air brake systems: Clean, dry air. For hydraulic assist (e.g., clutch): DOT 3 or DOT 4 brake fluid. Specifics depend on system design.
Known Issues
Common Wear Items:
Brake components (pads, rotors, drums), suspension bushings, U-joints, clutch (on manual transmissions), DPF filters (if equipped with aftertreatment), EGR systems.
International Trucks (a division of Navistar International Corporation) has a long history of producing commercial vehicles.
Model Evolution
9800 Series Context:
The 9800 series is part of International's line of conventional cab trucks, often serving in vocational roles.
9800 Series Body Styles:
Available in various configurations including straight trucks, tractors, and with specialized body upfits for vocational use.
Production
Production Era Context:
The 9800 model has been produced in various iterations, with the 2010 model falling within a period of significant engine technology advancements (e.g., emissions controls).
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