KIA SPORTAGE (KM) 2010 G 2.0 DOHC Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation Code: KM Model Year: 2010 Engine Code: G 2.0 DOHC 👋 Introduction Market Position Market Segment: Compact Crossover SUV Target Audience: Owners seeking to perform maintenance and repairs, independent repair shops, automotive technicians Competitive Analysis Competitors 2010: Honda CR-V, Toyota RAV4, Nissan Rogue, Hyundai Tucson, Ford Escape Key Features Vehicle Usp Km Generation: Practicality, affordability, available AWD, decent fuel economy for its class at the time 📋 Manual Details Coverage Areas Coverage: Service and repair procedures for the Kia Sportage (KM) 2010 G 2.0 DOHC Page Count Page Count: Extensive (specific count not provided, but implied to be comprehensive for service and repair) Manual Type Manual Type: Service Repair Manual Language Language: English (assumed based on product description) Format Format: Digital (likely PDF, common for online sales; 'product description' format suggests digital) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul of the 2.0L DOHC G engine Fuel System: Fuel injection system, fuel pump, injectors, fuel tank, lines, and evaporative emissions control Ignition System: Spark plugs, ignition coils, ECU control, timing Cooling System: Radiator, water pump, thermostat, hoses, fan, coolant specifications Exhaust System: Exhaust manifold, catalytic converter, muffler, emissions components Transmission: Service and repair for both manual and automatic transmissions (specifics to be detailed later) Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, axles, differentials, driveshafts Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, alignment Steering: Power steering system, pump, rack and pinion, steering column Brakes: Front and rear brake systems, pads, rotors, calipers, master cylinder, ABS, brake fluid Electrical System: Battery, charging system, starter, fuses, relays, wiring diagrams, lighting Body And Chassis: Body panels, doors, interior trim, chassis components, structural repair HVAC: Heating, Ventilation, and Air Conditioning system components and service Safety Systems: Airbag system, seatbelts, SRS module Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation Component Replacement: Step-by-step instructions for replacing major and minor components Overhaul Rebuild: Detailed instructions for complete engine, transmission, and other major component overhauls Alignment Calibration: Wheel alignment procedures, steering system calibration Electrical Diagnostics: Circuit testing, sensor diagnostics, ECU flashing/reprogramming Body Repair: Panel replacement, door adjustments, trim removal and installation Technical Depth Depth: Comprehensive: from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans, suitable for printing; includes diagrams and illustrations Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Searchability Searchability: Likely text-searchable PDF, enabling quick access to specific information ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, DOHC (Dual Overhead Camshaft) Displacement: 2.0 Liters (1998 cc) Bore X Stroke: 86.0 mm x 86.0 mm (estimated) Compression Ratio: 9.6:1 (estimated) Performance Horsepower: Approx. 140-142 hp @ 6000 rpm (for G20D engine) Torque: Approx. 137-139 lb-ft @ 4500 rpm (for G20D engine) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities (OBD-II) Timing Timing Mechanism: Timing Belt or Timing Chain (specific to G20D variant, often chain-driven) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features AWD Availability: Available with All-Wheel Drive (AWD) system, electronically controlled coupling Fluid Specs Auto Automatic Transmission Fluid: Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification) Fluid Specs Manual Manual Transmission Fluid: GL-4 SAE 75W-90 or equivalent (refer to manual for exact specification) 📐 Dimensions Exterior Length: Approx. 4350 mm (171.3 in) Width: Approx. 1800 mm (70.9 in) Height: Approx. 1670 mm (65.7 in) Wheelbase: Approx. 2630 mm (103.5 in) Weights Curb Weight FWD: Approx. 1500-1550 kg (3300-3420 lbs) Curb Weight AWD: Approx. 1580-1630 kg (3480-3590 lbs) Cargo Cargo Volume Seats Up: Approx. 665 liters (23.5 cu ft) Cargo Volume Seats Down: Approx. 1651 liters (58.3 cu ft) 🛡️ Safety Features Ratings NHTSA Front Driver Side: 5-Star (for 2010 model year, in specific trims/configurations) NHTSA Front Passenger Side: 5-Star (for 2010 model year, in specific trims/configurations) IIHS Front Crash: Good (for 2010 model year, in specific trims/configurations) IIHS Side Impact: Good (for 2010 model year, in specific trims/configurations) Active Features ABS: Standard Anti-lock Braking System Traction Control: Electronic Traction Control (TCS) available Esc: Electronic Stability Control (ESC) available Passive Features Airbags: Front airbags, front-side airbags, side-curtain airbags (depending on trim) Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Infotainment System: Basic AM/FM/CD/MP3 audio system, optional navigation, AUX input, USB port Speakers: Typically 6 speakers Driver Assistance Cruise Control: Standard on most trims Rear Parking Sensors: Optional feature Connectivity Bluetooth: Optional Bluetooth hands-free connectivity 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles (12,000...
Engine Control Unit (ECU) with diagnostic capabilities (OBD-II)
Timing
Timing Mechanism:
Timing Belt or Timing Chain (specific to G20D variant, often chain-driven)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission
Features
AWD Availability:
Available with All-Wheel Drive (AWD) system, electronically controlled coupling
Fluid Specs Auto
Automatic Transmission Fluid:
Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification)
Fluid Specs Manual
Manual Transmission Fluid:
GL-4 SAE 75W-90 or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4350 mm (171.3 in)
Width:
Approx. 1800 mm (70.9 in)
Height:
Approx. 1670 mm (65.7 in)
Wheelbase:
Approx. 2630 mm (103.5 in)
Weights
Curb Weight FWD:
Approx. 1500-1550 kg (3300-3420 lbs)
Curb Weight AWD:
Approx. 1580-1630 kg (3480-3590 lbs)
Cargo
Cargo Volume Seats Up:
Approx. 665 liters (23.5 cu ft)
Cargo Volume Seats Down:
Approx. 1651 liters (58.3 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Driver Side:
5-Star (for 2010 model year, in specific trims/configurations)
NHTSA Front Passenger Side:
5-Star (for 2010 model year, in specific trims/configurations)
IIHS Front Crash:
Good (for 2010 model year, in specific trims/configurations)
IIHS Side Impact:
Good (for 2010 model year, in specific trims/configurations)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Electronic Traction Control (TCS) available
Esc:
Electronic Stability Control (ESC) available
Passive Features
Airbags:
Front airbags, front-side airbags, side-curtain airbags (depending on trim)
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD/MP3 audio system, optional navigation, AUX input, USB port
Speakers:
Typically 6 speakers
Driver Assistance
Cruise Control:
Standard on most trims
Rear Parking Sensors:
Optional feature
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for exact schedule)
Air Filter Replacement:
Approx. 30,000 miles (48,000 km) or as needed based on driving conditions
Cabin Air Filter:
Approx. 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Approx. 100,000 miles (160,000 km) for Iridium type plugs (confirm type in manual)
Timing Belt Chain Inspection:
Inspection recommended at 60,000 miles (96,000 km), replacement interval varies (chain typically long-life)
Fluid Specifications
Engine Oil Type:
API SN or higher, SAE 5W-20 or 5W-30 (verify viscosity with ambient temperature and manual)
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter
Coolant Type:
Long-life antifreeze coolant (e.g., Korean specification or equivalent HOAT)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Wear Items:
Front struts/shocks, sway bar links, wheel bearings, rear liftgate struts
Engine G20D:
Can be reliable, but like any DOHC engine, proper maintenance of oil and cooling systems is crucial. Timing component wear if not serviced.
AWD System:
Regular fluid changes for the transfer case and rear differential are recommended to prevent wear.
📚 Vehicle History
Brand Heritage
Kia History:
Founded in 1944, Kia is South Korea's oldest manufacturer of motor vehicles. Known for its value-oriented and increasingly stylish vehicles.
Model Evolution
Sportage Generations:
The KM generation (2004-2010) was Kia's second generation Sportage, moving from a body-on-frame SUV to a unibody crossover, sharing its platform with the Hyundai Tucson.
Production
Production Years Km:
2004-2010
Manufacturing Locations:
South Korea (primarily)
🏆 Awards & Recognition
Recognitions
Safety Awards IIHS:
IIHS Top Safety Pick (for certain model years/configurations, check specific year)
Ratings
Consumer Ratings:
Generally well-regarded for value and practicality, though not always leading in refinement or advanced features compared to Japanese rivals of the era.
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