Mitsubishi Triton 2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Year: 2010 Codes Chassis Code Series: Fourth Generation (2005-2015) - KB4T/KB7T 👋 Introduction Market Position Vehicle Segment: Mid-size pickup truck (often referred to as a ute in some markets). Competitive Analysis Key Competitors 2010: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max. Key Features Vehicle Purpose: Versatile workhorse, capable of towing, hauling, and off-road use, available in various body styles (single cab, extra cab, double cab). 📋 Manual Details Coverage Areas Vehicle Markets: Global (varies by specific region, primarily Australia, Asia, South America, Europe) Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but described as 'COMPLETE official full factory service repair manual') Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive coverage including diagnosis, overhaul, and component testing. Transmission Service Repair: Detailed procedures for both manual and automatic transmissions, including clutch, torque converter, and gear train repairs. Brake System: Service and repair of hydraulic components, ABS, and brake pad/rotor replacement. Wiring Diagram: Detailed electrical schematics for all vehicle systems. Electrical System: Diagnosis and repair of ECUs, sensors, actuators, lighting, and accessories. Suspension: Front and rear suspension component inspection, replacement, and alignment procedures. Steering: Power steering system service, steering column, and wheel alignment. Cooling System: Radiator, coolant, fan, and thermostat service. Fuel Injection Fuel System: Diagnosis and repair of fuel pump, injectors, fuel lines, and fuel tank. Emission System: Component testing and repair for emissions control devices. Heater Air Conditional: HVAC system diagnosis, refrigerant handling, and component replacement. Engine Control System: ECU function, sensor inputs, actuator outputs, and diagnostic trouble codes (DTCs). Chassis Body: Body panel repair, frame inspection, and chassis component service. Restraint System: Airbag system diagnosis, sensor replacement, and seatbelt service. Interior: Trim removal and installation, dashboard components, and seating systems. Differential Drive: Front and rear differential service, axle shaft replacement. Axle: Front and rear axle component service. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, and lubrication schedules. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Rebuild Procedures: Detailed instructions for engine, transmission, and differential rebuilds. Diagnostic Procedures: Emphasis on using scan tools and diagnostic equipment. Technical Depth Depth Of Coverage: Factory-level, comprehensive coverage suitable for professional technicians and skilled DIYers. Includes detailed specifications, diagrams, and step-by-step instructions. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Printable without restriction Binding Type Binding: N/A (Digital Download - Printable) Paper Type Paper Type: N/A (Digital Download - Printable) ⚙️ Engine Specifications Primary Engine Engine Displacement And Code Common: 3.2L 4M41 I4 Turbo Diesel; 2.5L 4D56 I4 Turbo Diesel; 3.0L 6G72 V6 Petrol. Performance Horsepower Torque Diesel 4M41: Approx. 147 kW (197 hp) @ 3800 rpm, 441 Nm (325 lb-ft) @ 1500-2800 rpm (figures vary by market/tune). Horsepower Torque Diesel 4D56: Approx. 131 kW (176 hp) @ 4000 rpm, 400 Nm (295 lb-ft) @ 2000 rpm (figures vary by market/tune). Fuel System Fuel System Type: Common Rail Direct Injection (CRDI) for diesel engines; Multi-point Fuel Injection (MPI) for petrol engines. 🔧 Transmission Standard Standard Transmission Type: 5-speed or 6-speed Manual Transmission (MT). Optional Optional Transmission Type: 4-speed or 5-speed Automatic Transmission (AT). Features Drivetrain: Rear-wheel drive (RWD) or Part-time Four-wheel drive (4WD) with transfer case. 📐 Dimensions Exterior Typical Wheelbase: Approx. 3000 mm (118.1 inches) for Double Cab models. Weights Gross Vehicle Weight Rating Gvw: Varies by configuration, typically around 2,700 - 3,000 kg (5,950 - 6,615 lbs). 🛡️ Safety Features Ratings Ancap Rating: Varies by specific model and year of testing. Some variants received 4 or 5-star ANCAP ratings. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Active Stability Control (ASC) / Electronic Stability Control (ESC) on some models/trims. Passive Features Passive Safety Features: Front airbags for driver and passenger, side airbags and curtain airbags on higher trims, three-point seatbelts with pretensioners. 💡 Technology Features Infotainment Infotainment Systems Available: Base models typically had basic radio/CD players; higher trims could offer optional CD/MP3 players, auxiliary inputs, and sometimes navigation systems or Bluetooth connectivity (depending on market and trim). Driver Assistance Driver Assistance Features: Limited by 2010 standards. ABS, EBD, and BA were common. Advanced driver-assistance systems (ADAS) were not prevalent on this generation's base models. Connectivity Connectivity Options: Auxiliary audio input jack was common. Bluetooth hands-free calling was an option on higher trim levels in certain markets. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically 10,000 km (6,200 miles) or 6 months, whichever comes first. Oil Change Interval Petrol: Typically 15,000 km (9,300 miles) or 12 months, whichever comes first. Fluid Specifications Engine Oil Specification Diesel: API CI-4 or CH-4, ACEA E7/E5, SAE 15W-40 or 5W-40 synthetic (refer to manual for exact viscosity). Engine Oil Specification...
Body panel repair, frame inspection, and chassis component service.
Restraint System:
Airbag system diagnosis, sensor replacement, and seatbelt service.
Interior:
Trim removal and installation, dashboard components, and seating systems.
Differential Drive:
Front and rear differential service, axle shaft replacement.
Axle:
Front and rear axle component service.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, and lubrication schedules.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Rebuild Procedures:
Detailed instructions for engine, transmission, and differential rebuilds.
Diagnostic Procedures:
Emphasis on using scan tools and diagnostic equipment.
Technical Depth
Depth Of Coverage:
Factory-level, comprehensive coverage suitable for professional technicians and skilled DIYers. Includes detailed specifications, diagrams, and step-by-step instructions.
Common Rail Direct Injection (CRDI) for diesel engines; Multi-point Fuel Injection (MPI) for petrol engines.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed or 6-speed Manual Transmission (MT).
Optional
Optional Transmission Type:
4-speed or 5-speed Automatic Transmission (AT).
Features
Drivetrain:
Rear-wheel drive (RWD) or Part-time Four-wheel drive (4WD) with transfer case.
📐 Dimensions
Exterior
Typical Wheelbase:
Approx. 3000 mm (118.1 inches) for Double Cab models.
Weights
Gross Vehicle Weight Rating Gvw:
Varies by configuration, typically around 2,700 - 3,000 kg (5,950 - 6,615 lbs).
🛡️ Safety Features
Ratings
Ancap Rating:
Varies by specific model and year of testing. Some variants received 4 or 5-star ANCAP ratings.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Active Stability Control (ASC) / Electronic Stability Control (ESC) on some models/trims.
Passive Features
Passive Safety Features:
Front airbags for driver and passenger, side airbags and curtain airbags on higher trims, three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment Systems Available:
Base models typically had basic radio/CD players; higher trims could offer optional CD/MP3 players, auxiliary inputs, and sometimes navigation systems or Bluetooth connectivity (depending on market and trim).
Driver Assistance
Driver Assistance Features:
Limited by 2010 standards. ABS, EBD, and BA were common. Advanced driver-assistance systems (ADAS) were not prevalent on this generation's base models.
Connectivity
Connectivity Options:
Auxiliary audio input jack was common. Bluetooth hands-free calling was an option on higher trim levels in certain markets.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 10,000 km (6,200 miles) or 6 months, whichever comes first.
Oil Change Interval Petrol:
Typically 15,000 km (9,300 miles) or 12 months, whichever comes first.
Fluid Specifications
Engine Oil Specification Diesel:
API CI-4 or CH-4, ACEA E7/E5, SAE 15W-40 or 5W-40 synthetic (refer to manual for exact viscosity).
Engine Oil Specification Petrol:
API SN/SM/SL, ACEA A3/B4, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity).
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF J2 or equivalent Dexron III/VI compatible fluid.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Coolant Specification:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based antifreeze with corrosion inhibitors (typically pink or red).
Known Issues
Common Reported Issues:
Potential for turbocharger issues on early diesel models, DPF regeneration issues on later models, some suspension wear over time, injector problems on high mileage diesels.
📚 Vehicle History
Brand Heritage
Mitsubishi Heritage:
Mitsubishi Motors Corporation has a long history in automotive manufacturing, including a strong legacy in robust and reliable trucks and SUVs.
Model Evolution
Triton Model Line History:
The Triton (also known as L200 or Strada in various markets) has evolved through multiple generations since its introduction, consistently offering practicality and utility.
Production
Production Locations:
Primarily manufactured in Thailand, with components sourced globally.
🏆 Awards & Recognition
Recognitions
Vehicle Type Recognition:
Often praised for its ruggedness, off-road capability, and value for money in the ute/pickup segment in various automotive publications and awards (e.g., Australia's Best Ute awards).
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