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2010 Toyota Highlander Service & Repair Manual Software PDF Download

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Basic Information Identification Make: Toyota Model: Highlander Year: 2010 Codes Chassis Code: XU40 Engine Code V6: 2GR-FE Engine Code I4: 2AZ-FE Introduction Market Position Category: Mid-size Crossover SUV Target Audience:...
Type: General
Verkoper:
Sku: 47318
Labels: Toyota
2010 Toyota Highlander Service & Repair Manual Software PDF Download
Basic Information
Identification
Make: Toyota
Model: Highlander
Year: 2010
Codes
Chassis Code: XU40
Engine Code V6: 2GR-FE
Engine Code I4: 2AZ-FE
Introduction
Market Position
Category: Mid-size Crossover SUV
Target Audience: Families seeking a practical, reliable, and comfortable vehicle with optional AWD.
Competitive Analysis
Key Competitors: Honda Pilot, Ford Edge, Nissan Murano, Chevrolet Traverse, Mazda CX-9.
Key Features
Attributes: Spacious interior, comfortable ride, strong reliability reputation, available third-row seating, efficient powertrains.
Manual Details
Coverage Areas
Coverage: Complete service and repair procedures for all major systems.
Page Count
Estimated Pages: Over 2500 (estimated for comprehensive coverage)
Manual Type
Type: Official Service Manual / Repair Manual Software
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: 3.5L V6 (2GR-FE) and 2.4L 4-Cylinder (2AZ-FE), including diagnostics, overhaul, and component testing.
Transmission: 5-speed automatic transmission (U151E) and Continuously Variable Transmission (K110/K112), including diagnosis, repair, and fluid service.
Drivetrain: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) systems, including differentials, drive shafts, and CV joints.
Suspension: Front MacPherson strut and rear independent suspension, including shock absorbers, springs, bushings, and alignment specifications.
Brakes: Front and rear disc brakes, ABS, EBD, and Brake Assist systems, including rotor/pad replacement, caliper service, and hydraulic system bleeding.
Steering: Electric Power Steering (EPS) system, including diagnosis and component replacement.
Electrical: Complete electrical system, including battery, charging system, starting system, lighting, body electronics, CAN bus communication, and infotainment system.
HVAC: Heating, Ventilation, and Air Conditioning system, including refrigerant service, component replacement, and diagnostics.
Body: Exterior body panels, doors, windows, locks, interior trim, and structural components, including repair and replacement procedures.
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.
Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, and electrical circuit diagnosis.
Repair: Detailed step-by-step repair procedures for all major components and systems, including engine, transmission, brakes, suspension, and electrical.
Diagnostics: OBD-II diagnostics, sensor testing, actuator testing, and system-specific diagnostic flows.
Specifications: Torque specifications, clearance measurements, fluid capacities, and electrical parameters.
Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth: Covers from basic maintenance to complex diagnostics and complete unit overhauls, suitable for DIY enthusiasts and professional technicians.
Manual Specifications
File Format
Format: PDF
Searchable: Yes
Printable: Yes
Print Quality
Quality: High-resolution, professional quality for clear text and diagrams.
Binding Type
Binding: N/A (Digital PDF Download)
Paper Type
Paper Type: N/A (Digital PDF Download)
Engine Specifications
Primary Engine
Engine 1: 3.5L DOHC V6 (2GR-FE)
Displacement V6: 3.5 Liters (3456 cc)
Horsepower V6: 270 hp @ 6200 rpm
Torque V6: 248 lb-ft @ 4700 rpm
Fuel System V6: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SFI)
Valve Train V6: Dual Overhead Camshafts (DOHC), 24 valves, Variable Valve Timing with intelligence (VVT-i)
Secondary Engine
Engine 2: 2.4L DOHC 4-Cylinder (2AZ-FE)
Displacement I4: 2.4 Liters (2362 cc)
Horsepower I4: 169 hp @ 6000 rpm
Torque I4: 163 lb-ft @ 4000 rpm
Fuel System I4: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SFI)
Valve Train I4: Dual Overhead Camshafts (DOHC), 16 valves, Variable Valve Timing with intelligence (VVT-i)
Performance
Compression Ratio V6: 10.8:1
Compression Ratio I4: 9.8:1
Transmission
Standard
Transmission Type: 5-Speed Electronically Controlled Automatic Overdrive (ECT-i)
Optional
Transmission Type Cv: Continuously Variable Transmission (CVT) - Available on some 4-cylinder models (e.g., K110/K112 in certain markets, though less common in North America for 2010).
Features
Drive Modes: Lock-up torque converter, Artificial shift points on some CVT applications.
Fluid Specifications
Automatic Transmission Fluid: Toyota Genuine ATF WS (World Standard)
Fluid Capacities
Automatic Transmission Capacity: Approximately 5.0 - 5.5 US quarts (4.7 - 5.2 Liters) for a drain and fill.
Dimensions
Exterior
Length: 189.0 inches (4800 mm)
Width: 75.1 inches (1908 mm)
Height: 68.1 inches (1730 mm)
Wheelbase: 109.8 inches (2789 mm)
Interior
Passenger Volume: Approximately 116.1 cubic feet (3287 Liters)
Seating Capacity: 7 passengers (with optional third-row seating)
Cargo
Cargo Volume Behind 3Rd Row: Approx. 10.7 cu ft (303 L)
Cargo Volume Behind 2Nd Row: Approx. 42.3 cu ft (1198 L)
Cargo Volume Behind 1St Row: Approx. 81.7 cu ft (2313 L)
Weights
Curb Weight I4 FWD: Approx. 3,814 lbs (1730 kg)
Curb Weight V6 FWD: Approx. 4,000 lbs (1814 kg)
Curb Weight V6 AWD: Approx. 4,189 lbs (1899 kg)
Towing Capacity: 3,500 lbs (1588 kg) for both engines
Safety Features
Ratings
NHTSA Frontal Driver: 5 Stars
NHTSA Frontal Passenger: 5 Stars
NHTSA Side Driver: 5 Stars
NHTSA Side Passenger: 5 Stars
NHTSA Side Rear: 5 Stars
NHTSA Rollover FWD: 4 Stars (Risk of 4%)
NHTSA Rollover AWD: 4 Stars (Risk of 4%)
IIHS Front Crash Rating: Good
IIHS Side Crash Rating: Good
IIHS Rear Crash Rating: Good
Active Features
ABS: Standard Anti-lock Braking System
Ebs: Standard Electronic Brake-force Distribution
Brake Assist: Standard Brake Assist
Traction Control: Standard Traction Control (TRAC)
Stability Control: Standard Vehicle Stability Control (VSC)
AWD: Optional Active Torque-split All-Wheel Drive system
Passive Features
Airbags Front: Standard Dual-stage front airbags
Airbags Side: Standard front-seat mounted side airbags
Airbags Curtain: Standard front and second-row side curtain airbags (covering all three rows)
Active Headrests: Standard Active front headrests
Seatbelts: 3-point seatbelts with pretensioners and force limiters for all seating positions.
Technology Features
Infotainment
Audio System: Standard AM/FM/CD/MP3 audio system with 6 speakers. Optional JBL premium audio system with 9 speakers and subwoofer available.
Navigation: Optional DVD-based navigation system with voice recognition.
Connectivity: Auxiliary audio input jack. Bluetooth hands-free phone connectivity and streaming audio often available on higher trims or as an option.
Driver Assistance
Backup Camera: Available backup camera integrated with the navigation or audio display.
Parking Sensors: Not typically standard, may be available as an option or dealer accessory.
Comfort Convenience
Keyless Entry Start: Available Smart Key System with Push Button Start.
Climate Control: Standard manual climate control, available dual-zone automatic climate control.
Maintenance
Service Intervals
Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months (whichever comes first) under normal driving conditions; 3,000 miles (5,000 km) or 3 months under severe driving conditions.
Engine Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed. Replacement typically every 30,000 miles (48,000 km).
Cabin Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed. Replacement typically every 15,000-30,000 miles (24,000-48,000 km).
Transmission Fluid Change: Refer to manual, typically every 60,000-100,000 miles (96,000-160,000 km) depending on driving conditions. Toyota often recommends inspection rather than strict replacement intervals, but checking condition is crucial.
Coolant Replacement: Toyota Super Long Life Coolant. Initial replacement at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter.
Fluid Specifications
Engine Oil Type V6: SAE 0W-20, API SN or ILSAC GF-5 certified.
Engine Oil Type I4: SAE 5W-20 or 0W-20, API SN or ILSAC GF-5 certified.
Engine Oil Capacity V6: Approx. 6.4 US quarts (6.1 Liters) with filter change.
Engine Oil Capacity I4: Approx. 4.5 US quarts (4.3 Liters) with filter change.
Brake Fluid: DOT 3
Power Steering Fluid: Toyota Genuine Electric Power Steering Fluid (EPS system, not hydraulic).
Coolant Type: Toyota Super Long Life Coolant (Pink)
Known Issues
Common Problems: While generally reliable, some common issues reported include: premature wear of front struts, occasional issues with power steering pump (on older hydraulic systems, less common on 2010 EPS), minor oil leaks from valve covers or oil pan gaskets, and potential for catalytic converter failure over time. Some owners report occasional rattling from the exhaust system.
Vehicle History
Brand Heritage
Brand Reputation: Toyota is renowned for its exceptional reliability, durability, and strong resale value.
Model Evolution
Generation Details: The 2010 model year represents the second generation (XU40) of the Toyota Highlander, which debuted for the 2008 model year. This generation introduced a larger platform, more powerful engine options, and a more refined interior compared to the first generation.
Production
Production Start Year: 2000 (First Generation)
Production Year Covered: 2010 Model Year
Assembly Locations: Toyota Motor Manufacturing Canada (TMMC), Cambridge, Ontario, Canada; Tahara Plant, Japan.
Awards & Recognition
Recognitions
Reliability Rating: Consistently rated high for reliability by J.D. Power and Consumer Reports.
Safety Award: Recipient of numerous safety accolades, including IIHS Top Safety Pick awards in previous model years, indicating strong performance in crash tests for this generation.
Value Award: Often recognized for its strong residual value and overall value proposition in the mid-size SUV segment.
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