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2011 Ford Mondeo Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Mondeo Year: 2011 Codes Internal Product Code: FM11SRM Vehicle Platform: EUCD 👋 Introduction Market Position Segment: Mid-size family car Target Audience: Families, commuters, fleet vehicles Competitive Analysis Key Competitors: Volkswagen Passat, Opel Insignia, Mazda6, Toyota Avensis, Peugeot 508 Key Features Design Philosophy: Kinetic Design, European-tuned driving dynamics Distinguishing Traits: Spacious interior, comfortable ride, advanced safety features, efficient powertrains Manual Value Proposition Benefit To Owner: Empowers owners and independent technicians with dealership-level diagnostic and repair information, reducing reliance on expensive dealership services. Accuracy Assurance: Directly sourced from manufacturer's official documentation, ensuring precision and correctness for all procedures and specifications. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Pages: 1500-2500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, emission controls, cooling system, lubrication system Transmission: Manual transmission, automatic transmission (PowerShift), clutch system, driveshafts, differentials Chassis: Suspension (front & rear), steering system, braking system (ABS, EBD, ESP), wheels & tires Electrical: Body electrical systems, lighting, instruments & gauges, power accessories, audio systems, navigation systems, climate control systems, battery, charging system, starting system Body And Frame: Body structure, exterior panels, interior trim, doors, windows, glass, roof systems, seats, safety restraints (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams, component testing Repair: Component removal and installation, sub-assembly repair, adjustments, calibration Overhaul: Engine rebuild procedures, transmission overhaul, differential overhaul Technical Data: Torque specifications, clearances, tolerances, wiring diagrams, diagnostic flowcharts Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and body repair. 📊 Manual Specifications File Format File Type: Searchable PDF Printability: Printable pages Print Quality Image Resolution: High-resolution, clear diagrams and images Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Variant 1 Name: 2.0L Duratorq TDCi Diesel Variant 1 Displacement: 1997 cc Variant 1 Power Output: 115 PS (85 kW; 113 hp) / 140 PS (103 kW; 138 hp) Variant 1 Torque: 300-340 Nm Variant 1 Fuel System: Common Rail Direct Injection (CRDi), Turbocharged with Intercooler Variant 2 Name: 2.0L EcoBoost GTDi Petrol Variant 2 Displacement: 1999 cc Variant 2 Power Output: 203 PS (149 kW; 200 hp) / 240 PS (177 kW; 237 hp) Variant 2 Torque: 300-340 Nm Variant 2 Fuel System: Direct Injection, Turbocharged with Intercooler Performance Engine Management System: Siemens Visteon or Continental Engine Control Module (ECM) Emission Standards: Euro 5 compliant 🔧 Transmission Standard Manual Transmission: 6-speed manual (e.g., Getrag MTX75) Optional Automatic Transmission: 6-speed Ford PowerShift dual-clutch automatic (DCT) Features Transmission Fluid Type: Refer to specific manual section; typically WSS-M2C200-D2 (manual) or WSS-M2C215-LA (PowerShift) Clutch Type: Hydraulically actuated single dry plate (manual); Wet dual-clutch system (PowerShift) 📐 Dimensions Exterior Length: Approx. 4,800 mm (189.0 in) Width: Approx. 1,886 mm (74.3 in) Height: Approx. 1,481 mm (58.3 in) Wheelbase: Approx. 2,850 mm (112.2 in) Cargo Trunk Volume Sedan: Approx. 525 liters (18.5 cu ft) Trunk Volume Hatchback: Approx. 450 liters (15.9 cu ft) Weights Curb Weight: Approx. 1500-1700 kg (3307-3748 lbs) depending on configuration 🛡️ Safety Features Ratings Euro Ncap Rating: 5-star (for relevant models tested) Active Features Braking Systems: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Emergency Brake Assist (EBA) Stability Control: Electronic Stability Program (ESP) / Dynamic Stability Control (DSC) with Traction Control System (TCS) Passive Features Airbags: Front airbags, side airbags, curtain airbags (coverage varies by trim level) Seatbelts: Pre-tensioning front seatbelts, three-point rear seatbelts Child Seat Anchors: ISOFIX mounting points 💡 Technology Features Infotainment System Name: Ford SYNC (depending on trim level and options) Features: Bluetooth connectivity, voice control, USB connectivity, CD player, optional navigation system Driver Assistance Optional Features: Adaptive Cruise Control, Active Park Assist, Blind Spot Information System (BLIS), Lane Departure Warning Connectivity Usb Ports: Yes, typically one or more Auxiliary Input: Yes 🔧 Maintenance Service Intervals Oil Change Interval: Every 12,500 miles (20,000 km) or 1 year, whichever comes first (typical for diesel, gasoline may vary). Air Filter Replacement: Every 37,500 miles (60,000 km) or as needed based on driving conditions. Fuel Filter Replacement Diesel: Every 37,500 miles (60,000 km) or 2 years for diesel engines. Spark Plug Replacement Petrol: Every 60,000 miles (100,000 km) for standard spark plugs, or 100,000 miles (160,000 km) for long-life iridium plugs. Fluid Specifications Engine Oil Specification: Ford WSS-M2C913-D or WSS-M2C913-C (for diesel and some petrol engines); WSS-M2C948-B for 1.0L EcoBoost (not applicable to 2011 2.0L); check specific engine variant. Coolant Specification: Ford Super Plus Premium Antifreeze (orange/pink) - Ford WSS-M97B44-D Brake Fluid Specification: Ford DOT 4 LV High Performance Brake Fluid (Ford WSS-M6C65-A1) Known Issues...
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Labels: 2011 Car Ford Mondeo
2011 Ford Mondeo Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mondeo
Year:
2011
Codes
Internal Product Code:
FM11SRM
Vehicle Platform:
EUCD
👋 Introduction
Market Position
Segment:
Mid-size family car
Target Audience:
Families, commuters, fleet vehicles
Competitive Analysis
Key Competitors:
Volkswagen Passat, Opel Insignia, Mazda6, Toyota Avensis, Peugeot 508
Key Features
Design Philosophy:
Kinetic Design, European-tuned driving dynamics
Distinguishing Traits:
Spacious interior, comfortable ride, advanced safety features, efficient powertrains
Manual Value Proposition
Benefit To Owner:
Empowers owners and independent technicians with dealership-level diagnostic and repair information, reducing reliance on expensive dealership services.
Accuracy Assurance:
Directly sourced from manufacturer's official documentation, ensuring precision and correctness for all procedures and specifications.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Pages:
1500-2500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, emission controls, cooling system, lubrication system
Transmission:
Manual transmission, automatic transmission (PowerShift), clutch system, driveshafts, differentials
Chassis:
Suspension (front & rear), steering system, braking system (ABS, EBD, ESP), wheels & tires
Electrical:
Body electrical systems, lighting, instruments & gauges, power accessories, audio systems, navigation systems, climate control systems, battery, charging system, starting system
Body And Frame:
Body structure, exterior panels, interior trim, doors, windows, glass, roof systems, seats, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams, component testing
Repair:
Component removal and installation, sub-assembly repair, adjustments, calibration
Overhaul:
Engine rebuild procedures, transmission overhaul, differential overhaul
Technical Data:
Torque specifications, clearances, tolerances, wiring diagrams, diagnostic flowcharts
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and body repair.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution, clear diagrams and images
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Variant 1 Name:
2.0L Duratorq TDCi Diesel
Variant 1 Displacement:
1997 cc
Variant 1 Power Output:
115 PS (85 kW; 113 hp) / 140 PS (103 kW; 138 hp)
Variant 1 Torque:
300-340 Nm
Variant 1 Fuel System:
Common Rail Direct Injection (CRDi), Turbocharged with Intercooler
Variant 2 Name:
2.0L EcoBoost GTDi Petrol
Variant 2 Displacement:
1999 cc
Variant 2 Power Output:
203 PS (149 kW; 200 hp) / 240 PS (177 kW; 237 hp)
Variant 2 Torque:
300-340 Nm
Variant 2 Fuel System:
Direct Injection, Turbocharged with Intercooler
Performance
Engine Management System:
Siemens Visteon or Continental Engine Control Module (ECM)
Emission Standards:
Euro 5 compliant
🔧 Transmission
Standard
Manual Transmission:
6-speed manual (e.g., Getrag MTX75)
Optional
Automatic Transmission:
6-speed Ford PowerShift dual-clutch automatic (DCT)
Features
Transmission Fluid Type:
Refer to specific manual section; typically WSS-M2C200-D2 (manual) or WSS-M2C215-LA (PowerShift)
Clutch Type:
Hydraulically actuated single dry plate (manual); Wet dual-clutch system (PowerShift)
📐 Dimensions
Exterior
Length:
Approx. 4,800 mm (189.0 in)
Width:
Approx. 1,886 mm (74.3 in)
Height:
Approx. 1,481 mm (58.3 in)
Wheelbase:
Approx. 2,850 mm (112.2 in)
Cargo
Trunk Volume Sedan:
Approx. 525 liters (18.5 cu ft)
Trunk Volume Hatchback:
Approx. 450 liters (15.9 cu ft)
Weights
Curb Weight:
Approx. 1500-1700 kg (3307-3748 lbs) depending on configuration
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5-star (for relevant models tested)
Active Features
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Emergency Brake Assist (EBA)
Stability Control:
Electronic Stability Program (ESP) / Dynamic Stability Control (DSC) with Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (coverage varies by trim level)
Seatbelts:
Pre-tensioning front seatbelts, three-point rear seatbelts
Child Seat Anchors:
ISOFIX mounting points
💡 Technology Features
Infotainment
System Name:
Ford SYNC (depending on trim level and options)
Features:
Bluetooth connectivity, voice control, USB connectivity, CD player, optional navigation system
Driver Assistance
Optional Features:
Adaptive Cruise Control, Active Park Assist, Blind Spot Information System (BLIS), Lane Departure Warning
Connectivity
Usb Ports:
Yes, typically one or more
Auxiliary Input:
Yes
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 12,500 miles (20,000 km) or 1 year, whichever comes first (typical for diesel, gasoline may vary).
Air Filter Replacement:
Every 37,500 miles (60,000 km) or as needed based on driving conditions.
Fuel Filter Replacement Diesel:
Every 37,500 miles (60,000 km) or 2 years for diesel engines.
Spark Plug Replacement Petrol:
Every 60,000 miles (100,000 km) for standard spark plugs, or 100,000 miles (160,000 km) for long-life iridium plugs.
Fluid Specifications
Engine Oil Specification:
Ford WSS-M2C913-D or WSS-M2C913-C (for diesel and some petrol engines); WSS-M2C948-B for 1.0L EcoBoost (not applicable to 2011 2.0L); check specific engine variant.
Coolant Specification:
Ford Super Plus Premium Antifreeze (orange/pink) - Ford WSS-M97B44-D
Brake Fluid Specification:
Ford DOT 4 LV High Performance Brake Fluid (Ford WSS-M6C65-A1)
Known Issues
Common Fault Diesel Particulate Filter:
Diesel Particulate Filter (DPF) regeneration issues and clogging, particularly with short journeys.
Common Fault Power Shift Transmission:
Occasional issues with the PowerShift dual-clutch transmission, including judder or shifting problems.
Common Fault Suspension Components:
Wear in suspension components such as bushes and drop links, leading to knocking noises.
Common Fault Electrical Gremlins:
Intermittent electrical issues, sometimes related to body control modules or sensor failures.
📚 Vehicle History
Brand Heritage
Ford Europe Focus:
Ford of Europe has a long history of producing successful family cars, often prioritizing driving dynamics and build quality.
Model Evolution
Mondeo Generations:
The 2011 Mondeo is part of the fourth generation (Mk IV), launched in 2007 and facelifted in 2010. It replaced the previous generation which was a significant step up in design and technology.
Production
Manufacturing Plant:
Primary production in Genk, Belgium (until closure in 2013); later also in Valencia, Spain.
Production Years Mk4:
2007-2014
🏆 Awards & Recognition
Recognitions
Euro Ncap Safety:
Achieved a 5-star Euro NCAP safety rating, reflecting its strong performance in crash protection.
Fleet Awards:
Often cited in fleet management publications for its balance of running costs, comfort, and driver appeal.
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