Husqvarna TE511 2011 Workshop Service Repair Manual
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Basic Information Identification Make: Husqvarna Model: TE511 Year: 2011 Vehicle Type: Dual-Sport Motorcycle Codes Engine Code Indicator: TE511 Introduction Market Position Segment: Competition Enduro / Dual-Sport Target Audience: Enthusiast riders, off-road adventurers, and technicians requiring in-depth repair information Competitive Analysis Key Competitors: KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z series (off-road focused), and other European dual-sport models Key Features Vehicle Differentiation: Lightweight chassis, powerful engine, sophisticated suspension, and road-legal enduro capability Manual Value Proposition: Provides comprehensive, factory-authorized information for all maintenance, repair, and diagnostic tasks, enabling users to perform work independently and efficiently. Manual Details Coverage Areas Market Coverage: Global (specific regional variations may exist) Language: English Document Type: Workshop Service Repair Manual Page Count Estimated Pages: Hundreds (exact count not specified, but described as 'COMPLETE official full factory service repair manual') Format Delivery Method: PDF Download Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnostics, tuning, and component repair Fuel System: Fuel injection system, fuel pump, injectors, fuel tank, fuel lines, and related components Ignition System: Ignition coil, spark plug, CDI unit, wiring, and troubleshooting Cooling System: Radiator, cooling fan, water pump, coolant, hoses, and thermostat Exhaust System: Muffler, exhaust pipes, catalytic converter (if applicable), and mounting hardware Transmission: Clutch assembly, gearbox, shift mechanism, internal components, and lubrication Drivetrain: Chain, sprockets, drive hub, and related components Suspension Front: Telescopic fork, damping adjustments, seal replacement, and fork leg service Suspension Rear: Monoshock absorber, linkage system, spring preload, damping adjustments, and bearing service Brakes Front: Brake caliper, master cylinder, brake pads, brake discs, brake lines, and bleeding procedures Brakes Rear: Brake caliper, master cylinder, brake pads, brake discs, brake lines, and bleeding procedures Wheels Tires: Wheel bearings, spoke tension, tire mounting and balancing, and tube/tubeless setup Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, switches, and sensors Chassis Frame: Frame inspection, alignment, and related structural components Bodywork Panels: Fairings, seat, fuel tank cover, fenders, and trim piece removal and installation Controls: Handlebars, levers, throttle, cables, and footpegs Lubrication Maintenance: Lubrication points, oil change procedures, filter replacement, and greasing Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustments, brake checks, tire pressure, and general inspections Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Component Repair: Detailed step-by-step instructions for repairing individual components Reassembly: Torque specifications for all fasteners, proper assembly sequences Part Replacement: Guidance on replacing worn or damaged parts Special Tool Usage: Identification and usage of specialized tools required for certain procedures Technical Depth Diagnostic Capabilities: Advanced diagnostics, including electrical system tracing and sensor testing Rebuild Procedures: Comprehensive procedures for complete engine and gearbox rebuilds Calibration Adjustment: Procedures for calibrating throttle position sensors, fuel injection mapping (if applicable), and suspension settings Electrical Schematics: Detailed wiring diagrams for all electrical components Manual Specifications File Format Format Type: PDF Searchability: Likely text-searchable (standard for factory PDF manuals) Print Quality Printability: Printable by the user (hundreds of pages mentioned) Binding Type Binding Style: N/A (Digital Download - binding not applicable until printed) Paper Type Paper Recommendation: N/A (Digital Download - paper type is user dependent) Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder Displacement: 477.5 cc (29.1 cubic inches) Bore X Stroke: 97 mm x 64.1 mm Valvetrain: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Estimated: ~50 hp (peak, approximate) Torque Estimated: ~45 Nm (peak, approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (min. 91 octane recommended) Lubrication Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 10W-50 (refer to manual for exact specification and API rating) Oil Capacity With Filter: ~1.2 Liters (refer to manual for exact capacity) Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet multi-plate Features Gear Ratios: Specific gear ratios detailed in the manual Final Drive: Chain drive Transmission Oil Type: Refer to manual for specific transmission oil viscosity and type (often shared with engine oil, but not always) Dimensions Exterior Length: Approx. 2210 mm (87 in) Width: Approx. 820 mm (32.3 in) Height: Approx. 1265 mm (49.8 in) Weights Dry Weight: ~127 kg (280 lbs) (approximate, without fluids) Curb Weight: Refer to manual for exact weight with all fluids Fuel Tank Capacity: 8.5 Liters (2.25 US gal) Safety Features Ratings Safety Certifications: DOT (for street-legal components), EPA, CARB (depending on market) Active Features Braking System: Hydraulic disc brakes front and rear Lighting: Headlight, taillight, brake light, turn signals (street-legal configuration) Passive Features Frame Construction: Chromoly steel perimeter frame Ergonomics: Designed for off-road control and rider comfort Technology Features Infotainment Dashboard: Digital LCD display providing speed, RPM, odometer, trip meters, and basic indicator lights. Driver Assistance ABS: Not standard on this model. Connectivity Diagnostic Ports: Likely includes a diagnostic connector for ECU access and fault code reading (detailed in manual). Maintenance Service Intervals Oil Change Interval: Every 3000 km or 6...
Enthusiast riders, off-road adventurers, and technicians requiring in-depth repair information
Competitive Analysis
Key Competitors:
KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z series (off-road focused), and other European dual-sport models
Key Features
Vehicle Differentiation:
Lightweight chassis, powerful engine, sophisticated suspension, and road-legal enduro capability
Manual Value Proposition:
Provides comprehensive, factory-authorized information for all maintenance, repair, and diagnostic tasks, enabling users to perform work independently and efficiently.
Manual Details
Coverage Areas
Market Coverage:
Global (specific regional variations may exist)
Language:
English
Document Type:
Workshop Service Repair Manual
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as 'COMPLETE official full factory service repair manual')
Format
Delivery Method:
PDF Download
Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnostics, tuning, and component repair
Fuel System:
Fuel injection system, fuel pump, injectors, fuel tank, fuel lines, and related components
Ignition System:
Ignition coil, spark plug, CDI unit, wiring, and troubleshooting
Cooling System:
Radiator, cooling fan, water pump, coolant, hoses, and thermostat
Exhaust System:
Muffler, exhaust pipes, catalytic converter (if applicable), and mounting hardware
Transmission:
Clutch assembly, gearbox, shift mechanism, internal components, and lubrication
Drivetrain:
Chain, sprockets, drive hub, and related components
Suspension Front:
Telescopic fork, damping adjustments, seal replacement, and fork leg service
Suspension Rear:
Monoshock absorber, linkage system, spring preload, damping adjustments, and bearing service
Digital LCD display providing speed, RPM, odometer, trip meters, and basic indicator lights.
Driver Assistance
ABS:
Not standard on this model.
Connectivity
Diagnostic Ports:
Likely includes a diagnostic connector for ECU access and fault code reading (detailed in manual).
Maintenance
Service Intervals
Oil Change Interval:
Every 3000 km or 6 months (typical, refer to manual for exact intervals and conditions)
Air Filter Cleaning:
Every 10-15 hours of riding or as needed in dusty conditions (refer to manual)
Spark Plug Replacement:
Refer to manual for recommended intervals (e.g., 6,000-10,000 km)
Chain And Sprockets Inspection:
Regularly, adjust tension as needed. Replacement based on wear.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (refer to manual for specific mixture ratio)
Brake Fluid Type:
DOT 4 (refer to manual for exact specification)
Known Issues
Common Wear Items:
Clutch plates, brake pads, fork seals, chain and sprockets, air filter
Potential Trouble Spots:
EFI system sensitivity to fuel quality, potential for heat build-up in heavy traffic (typical for performance single-cylinders), suspension maintenance requirements.
Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, known for off-road racing heritage.
Model Evolution
Te Series:
The TE series represents Husqvarna's commitment to performance-oriented enduro motorcycles, blending off-road prowess with street legality.
2011 Model Updates:
Specific updates for the 2011 model would be detailed in the manual, often including refinements to engine mapping, suspension settings, or minor component revisions.
Production
Manufacturing Location:
Likely Italy (during the period under BMW ownership)
Awards & Recognition
Recognitions
Industry Awards:
Specific industry awards for the 2011 TE511 are not widely publicized, but Husqvarna motorcycles are generally well-regarded in their performance categories.
Ratings
Owner Reviews:
Owners often praise the strong performance, agile handling, and robust build quality for off-road use. Common points of discussion include suspension setup and the need for diligent maintenance.
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