Polaris Sportsman XP Touring 850 2012-2013 Workshop Service Repair Manual
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The Sportsman XP Touring 850, produced for the 2012 and 2013 model years, is a high-performance All-Terrain Vehicle designed for both utility and recreational touring. This ATV is distinguished by its powerful 850cc V-twin engine, advanced independent rear suspension, electronic power steering, and comfortable seating for two, making it capable of handling demanding terrain and extended journeys. A leading name in the powersports industry, the Sportsman XP Touring 850 was engineered to offer superior power, handling, and reliability, competing with other premium touring ATVs through its robust build and advanced features. This comprehensive workshop service repair manual provides detailed guidance for maintaining and repairing the Sportsman XP Touring 850. It covers a wide array of systems, including the engine, fuel system, transmission, brakes, steering, and suspension, offering step-by-step instructions for diagnostics, maintenance, and component repair. The manual is an essential resource for owners and technicians, enabling them to ensure the longevity and optimal performance of their vehicle through factory-level detail and systematic troubleshooting procedures. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP Touring 850 Year: 2012-2013 Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Positioning: The Polaris Sportsman XP Touring 850 was positioned as a premium, high-performance utility and recreational ATV, offering significant power, advanced suspension, and the capability for extended touring and demanding work. Competitive Analysis Competitors: Competed with other high-displacement touring ATVs from brands like Can-Am (Outlander), Yamaha (Grizzly), and Arctic Cat (Prowler/TRV). Key Features Features: Powerful 850cc twin-cylinder engine, independent rear suspension (IRS), electronic power steering (EPS), advanced braking systems, comfortable seating for two, and substantial towing/hauling capacity. Manual Value Proposition Value: An inexpensive yet essential resource for maintaining the performance, reliability, and longevity of the Polaris Sportsman XP Touring 850, empowering owners to perform their own maintenance and repairs. 📋 Manual Details Coverage Areas Main Coverage: Comprehensive service, repair, and maintenance for Polaris Sportsman XP Touring 850 models from 2012-2013. Page Count Estimated Pages: While not explicitly stated, typical comprehensive workshop manuals of this nature for ATVs often range from 500 to 1000+ pages, considering detailed diagrams and procedures. Manual Type Type: Workshop Service Repair Manual / Factory Service Repair Manual Language Language: English Format File Format: PDF Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and repair. Engine Electrical: Wiring diagrams, electrical component testing, troubleshooting, and repair of ignition, starting, and charging systems. Emission Control: Information related to emission control systems, diagnosis, and repair procedures. Fuel System: Carburetor/fuel injection system diagnostics, cleaning, adjustment, and repair. Suspension System: Front and rear suspension component inspection, repair, and adjustment (shocks, springs, control arms). Clutch System: Drive clutch and driven clutch inspection, maintenance, and replacement procedures. Transaxle System: Detailed coverage of both manual and automatic transaxle systems, including disassembly, assembly, and maintenance. Driveshaft And Axle: Inspection and repair of driveshafts, CV joints, and axles. Steering System: Steering column, tie rods, and steering mechanism inspection and repair. Brake System: Front and rear brake caliper, rotor, and hydraulic system maintenance and repair. Body Interior Exterior: Procedures for body panel removal, installation, and cosmetic repairs. Body Electrical System: Wiring diagrams and repair for lighting, accessories, and instrumentation. Restraint System: Information related to seat belts and other restraint systems. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, and general upkeep. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Electrical Diagnostics: Detailed wiring diagrams and troubleshooting guides for electrical system faults. Engine Rebuild: Comprehensive instructions for engine overhaul and major component replacement. Technical Depth Depth: Factory-level detail suitable for both experienced mechanics and skilled DIY enthusiasts, covering everything from basic adjustments to complete overhauls. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows & Mac. Print Quality Printability: All pages are printable. Zoom Functionality: Zoom IN/OUT functionality for detailed viewing. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper Type: N/A (Digital format) Software Requirements Reader Requirement: Adobe PDF Reader required. Unzipping Requirement: WinZip (or similar archiving software) required for download extraction. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, SOHC, 4-valve (per cylinder), 4-stroke V-twin Displacement: 850 cc (51.9 cubic inches) Performance Horsepower: Typically around 70-75 HP (exact figure may vary slightly by year/specific tuning). Torque: Strong torque delivery for hauling and climbing, crucial for touring applications. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for precise fuel management. Cooling System Cooling Type: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) with Engine Braking Features Gear Selection: High, Low, Neutral, Reverse, Park Drive System: On-Demand AWD / 2WD with VersaTrac™ Turf Mode Maintenance Transmission Fluid: Refer to manual for specific Polaris AGL Gearcase Lubricant or equivalent. Capacity typically around 0.75 liters (0.8 US quarts). 📐...
The Sportsman XP Touring 850, produced for the 2012 and 2013 model years, is a high-performance All-Terrain Vehicle designed for both utility and recreational touring. This ATV is distinguished by its powerful 850cc V-twin engine, advanced independent rear suspension, electronic power steering, and comfortable seating for two, making it capable of handling demanding terrain and extended journeys. A leading name in the powersports industry, the Sportsman XP Touring 850 was engineered to offer superior power, handling, and reliability, competing with other premium touring ATVs through its robust build and advanced features.
This comprehensive workshop service repair manual provides detailed guidance for maintaining and repairing the Sportsman XP Touring 850. It covers a wide array of systems, including the engine, fuel system, transmission, brakes, steering, and suspension, offering step-by-step instructions for diagnostics, maintenance, and component repair. The manual is an essential resource for owners and technicians, enabling them to ensure the longevity and optimal performance of their vehicle through factory-level detail and systematic troubleshooting procedures.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman XP Touring 850
Year:
2012-2013
Vehicle Type:
ATV (All-Terrain Vehicle)
👋 Introduction
Market Position
Positioning:
The Polaris Sportsman XP Touring 850 was positioned as a premium, high-performance utility and recreational ATV, offering significant power, advanced suspension, and the capability for extended touring and demanding work.
Competitive Analysis
Competitors:
Competed with other high-displacement touring ATVs from brands like Can-Am (Outlander), Yamaha (Grizzly), and Arctic Cat (Prowler/TRV).
Key Features
Features:
Powerful 850cc twin-cylinder engine, independent rear suspension (IRS), electronic power steering (EPS), advanced braking systems, comfortable seating for two, and substantial towing/hauling capacity.
Manual Value Proposition
Value:
An inexpensive yet essential resource for maintaining the performance, reliability, and longevity of the Polaris Sportsman XP Touring 850, empowering owners to perform their own maintenance and repairs.
📋 Manual Details
Coverage Areas
Main Coverage:
Comprehensive service, repair, and maintenance for Polaris Sportsman XP Touring 850 models from 2012-2013.
Page Count
Estimated Pages:
While not explicitly stated, typical comprehensive workshop manuals of this nature for ATVs often range from 500 to 1000+ pages, considering detailed diagrams and procedures.
Manual Type
Type:
Workshop Service Repair Manual / Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair.
Engine Electrical:
Wiring diagrams, electrical component testing, troubleshooting, and repair of ignition, starting, and charging systems.
Emission Control:
Information related to emission control systems, diagnosis, and repair procedures.
Fuel System:
Carburetor/fuel injection system diagnostics, cleaning, adjustment, and repair.
Suspension System:
Front and rear suspension component inspection, repair, and adjustment (shocks, springs, control arms).
Clutch System:
Drive clutch and driven clutch inspection, maintenance, and replacement procedures.
Transaxle System:
Detailed coverage of both manual and automatic transaxle systems, including disassembly, assembly, and maintenance.
Driveshaft And Axle:
Inspection and repair of driveshafts, CV joints, and axles.
Steering System:
Steering column, tie rods, and steering mechanism inspection and repair.
Brake System:
Front and rear brake caliper, rotor, and hydraulic system maintenance and repair.
Body Interior Exterior:
Procedures for body panel removal, installation, and cosmetic repairs.
Body Electrical System:
Wiring diagrams and repair for lighting, accessories, and instrumentation.
Restraint System:
Information related to seat belts and other restraint systems.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Electrical Diagnostics:
Detailed wiring diagrams and troubleshooting guides for electrical system faults.
Engine Rebuild:
Comprehensive instructions for engine overhaul and major component replacement.
Technical Depth
Depth:
Factory-level detail suitable for both experienced mechanics and skilled DIY enthusiasts, covering everything from basic adjustments to complete overhauls.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows & Mac.
Print Quality
Printability:
All pages are printable.
Zoom Functionality:
Zoom IN/OUT functionality for detailed viewing.
Binding Type
Binding:
Digital (PDF) - No physical binding.
Paper Type
Paper Type:
N/A (Digital format)
Software Requirements
Reader Requirement:
Adobe PDF Reader required.
Unzipping Requirement:
WinZip (or similar archiving software) required for download extraction.
Ethylene glycol-based antifreeze with corrosion inhibitors. Mixture typically 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Drive belts, suspension bushings, wheel bearings, and brake pads are common wear items that require regular inspection and replacement.
Electrical Connections:
Corrosion or loose connections in electrical connectors can sometimes cause intermittent issues, especially in wet environments.
📚 Vehicle History
Brand Heritage
Heritage:
Polaris Industries is a long-standing American manufacturer known for its leadership in the powersports industry, including ATVs, snowmobiles, and motorcycles.
Model Evolution
Evolution Path:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, evolving significantly over the years to incorporate larger engines, advanced suspension, and rider-focused features like EPS and touring capabilities.
Production
Manufacturing Origin:
Polaris vehicles are typically manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2012-2013 model are not detailed here, the Polaris Sportsman line consistently receives positive reviews and accolades for its performance, handling, and utility from Powersports industry publications.
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