Ford Focus 2012-2014 Service & Repair Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: Focus Year Range: 2012-2014 Generation Generation Code: Global C-segment platform (often referred to as Mk3) 👋 Introduction Market Position Segment: Compact / Small Family Car Key Competitors: Honda Civic, Toyota Corolla, Volkswagen Golf, Mazda3, Chevrolet Cruze, Hyundai Elantra. Competitive Analysis Strengths: Often praised for sharp handling, stylish interior design (for its class), and a range of efficient engine options. Weaknesses: Some models experienced PowerShift dual-clutch transmission issues; rear seat space could be tighter than some rivals. Key Features Platform: Global C-segment platform, shared with models like the Mazda3 and Volvo C30/S40/V50 of the era, contributing to refined dynamics. Design Philosophy: Kinetic Design language emphasizing sporty and dynamic styling. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Format: Digital (likely PDF or similar) Page Count: Estimated 2500+ pages (typical for comprehensive workshop manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication, cooling systems, engine diagnostics, timing belt/chain procedures. Engine Performance: Fuel injection systems, ignition systems, emissions control systems, turbocharger (if applicable), ECU control, performance tuning diagnostics. Transmission Manual: Clutch system, manual transmission (MTX) removal/installation, internal component repair, gear shift mechanism. Transmission Automatic: Automatic transmission (ATX) removal/installation, valve body repair, torque converter service, transmission fluid and cooling system, transmission diagnostics. Drivetrain: Front-wheel drive (FWD) axle shafts, constant velocity (CV) joints, differential service. Suspension: Front MacPherson struts, rear multi-link suspension, control arms, bushings, ball joints, wheel bearings, shock absorbers, springs, steering knuckle. Steering: Electric Power Assisted Steering (EPAS) system, steering column, steering rack, power steering fluid, wheel alignment specifications. Brakes: Front and rear disc brakes, brake calipers, rotors, pads, brake lines, master cylinder, brake booster, ABS system, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), horn. Body And Chassis: Body panel removal/installation, door mechanisms, interior trim, glass replacement, chassis components, rust prevention. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant, A/C compressor, condenser, evaporator, blower motor. Safety Systems: Airbag system, seat belts, SRS module, safety system diagnostics. Diagnostics: OBD-II diagnostics, trouble codes (DTCs), scan tool usage, diagnostic procedures for all major systems. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, belt inspections/replacement. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults across all vehicle systems. Repair Procedures: Detailed instructions for component removal, disassembly, repair, reassembly, and installation. Torque Specifications: Precise torque values for all critical fasteners (engine, suspension, brakes, etc.). Wiring Diagrams: Comprehensive, system-specific electrical wiring diagrams for ease of diagnosis and repair. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance and routine servicing to in-depth diagnostics and complete engine/transmission overhauls. Target Audience: Professional technicians, DIY mechanics, fleet maintenance personnel. 📊 Manual Specifications File Format File Type: Likely PDF with searchable text for efficient information retrieval. Print Quality Image Resolution: High resolution for clear diagrams, schematics, and photographs. Binding Type Binding Method: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L Duratec (GDI), 2.5L Duratec (GDI), 1.6L Ti-VCT (GDI), 1.6L EcoBoost (Turbocharged GDI). Specific availability varied by market. Some regions also had 1.6L and 2.0L Duratorq TDCi diesel engines. Performance 2.0L Duratec Gdi (E.G., Se, Sel Trims): Horsepower: ~160 hp; Torque: ~146 lb-ft. Note: Actual figures could vary slightly by market and tune. 1.6L Ecoboost (E.G., Sport, Titanium Trims): Horsepower: ~180 hp; Torque: ~177 lb-ft. Features turbocharging for improved performance and efficiency. Fuel System Fuel Delivery: Gasoline Direct Injection (GDI) for most petrol engines, requiring high-pressure fuel pumps and injectors. Recommended Fuel: Unleaded gasoline (Octane rating typically 87 AKI or higher, check owner's manual for specific requirements). 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (IB5 or MTX75 depending on engine). Optional Optional Transmission: 6-speed PowerShift Automatic Dual-Clutch Transmission (DPS6). This transmission experienced notable reliability concerns in some early models. Features Power Shift Characteristics: Offers faster shifts and better fuel economy than traditional automatics but can exhibit hesitation or rough engagement. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback, 5-door Wagon (Estate/Tourneo). Wheelbase: Approx. 104.2 inches (2647 mm) for Sedan/Hatchback, slightly longer for Wagon. Weights Curb Weight: Varies significantly by model, typically ranging from 2,800 to 3,200 lbs (approx. 1270-1450 kg). 🛡️ Safety Features Ratings NHTSA Rating: Generally received high ratings from NHTSA and IIHS, with 5-star overall safety ratings for many configurations. IIHS Award: Many models were designated as IIHS Top Safety Pick. Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Stability Control (ESC/ESP), Traction Control System (TCS), Brake Assist (BA). Optional Driver Assistance: Ford's 'Active City Stop' (low-speed collision mitigation), Blind Spot Monitoring (BLIS),...
Step-by-step diagnostic procedures for common and uncommon faults across all vehicle systems.
Repair Procedures:
Detailed instructions for component removal, disassembly, repair, reassembly, and installation.
Torque Specifications:
Precise torque values for all critical fasteners (engine, suspension, brakes, etc.).
Wiring Diagrams:
Comprehensive, system-specific electrical wiring diagrams for ease of diagnosis and repair.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance and routine servicing to in-depth diagnostics and complete engine/transmission overhauls.
Target Audience:
Professional technicians, DIY mechanics, fleet maintenance personnel.
📊 Manual Specifications
File Format
File Type:
Likely PDF with searchable text for efficient information retrieval.
Print Quality
Image Resolution:
High resolution for clear diagrams, schematics, and photographs.
Binding Type
Binding Method:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L Duratec (GDI), 2.5L Duratec (GDI), 1.6L Ti-VCT (GDI), 1.6L EcoBoost (Turbocharged GDI). Specific availability varied by market. Some regions also had 1.6L and 2.0L Duratorq TDCi diesel engines.
Performance
2.0L Duratec Gdi (E.G., Se, Sel Trims):
Horsepower: ~160 hp; Torque: ~146 lb-ft. Note: Actual figures could vary slightly by market and tune.
1.6L Ecoboost (E.G., Sport, Titanium Trims):
Horsepower: ~180 hp; Torque: ~177 lb-ft. Features turbocharging for improved performance and efficiency.
Fuel System
Fuel Delivery:
Gasoline Direct Injection (GDI) for most petrol engines, requiring high-pressure fuel pumps and injectors.
Recommended Fuel:
Unleaded gasoline (Octane rating typically 87 AKI or higher, check owner's manual for specific requirements).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (IB5 or MTX75 depending on engine).
Optional
Optional Transmission:
6-speed PowerShift Automatic Dual-Clutch Transmission (DPS6). This transmission experienced notable reliability concerns in some early models.
Features
Power Shift Characteristics:
Offers faster shifts and better fuel economy than traditional automatics but can exhibit hesitation or rough engagement.
Approx. 104.2 inches (2647 mm) for Sedan/Hatchback, slightly longer for Wagon.
Weights
Curb Weight:
Varies significantly by model, typically ranging from 2,800 to 3,200 lbs (approx. 1270-1450 kg).
🛡️ Safety Features
Ratings
NHTSA Rating:
Generally received high ratings from NHTSA and IIHS, with 5-star overall safety ratings for many configurations.
IIHS Award:
Many models were designated as IIHS Top Safety Pick.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC/ESP), Traction Control System (TCS), Brake Assist (BA).
Optional Driver Assistance:
Ford's 'Active City Stop' (low-speed collision mitigation), Blind Spot Monitoring (BLIS), Lane Keeping Aid.
Passive Features
Airbags:
Front airbags (driver and passenger), side-impact airbags, curtain airbags (side-impact protection for front and rear occupants).
Seat Belts:
Pre-tensioning front seat belts with load limiters, rear seat belts.
💡 Technology Features
Infotainment
Sync System:
Features Ford's SYNC infotainment system, which could be SYNC 1, SYNC 2 (MyFord Touch), or SYNC 3 depending on trim level and options. Supported Bluetooth connectivity, USB media playback, voice commands.
Navigation:
Optional navigation system, often integrated into the MyFord Touch screen.
Driver Assistance
Park Assist:
Optional Active Park Assist system that could automatically steer the car into parking spaces.
Rearview Camera:
Available rearview camera for improved parking visibility.
Connectivity
Usb Ports:
Typically included, allowing for charging and media playback from compatible devices.
Bluetooth:
Standard on most trims for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 12 months, whichever comes first, depending on driving conditions and oil type (synthetic recommended).
Air Filter Replacement:
Recommended every 30,000 to 50,000 miles (48,000 to 80,000 km) or as needed based on inspection.
Spark Plug Replacement:
Typically every 60,000 to 100,000 miles (96,000 to 160,000 km) for iridium-tipped spark plugs, depending on engine variant.
Fluid Specifications
Engine Oil Specification:
Ford WSS-M2C945-A or WSS-M2C946-A (e.g., SAE 5W-20 synthetic blend or full synthetic). Always consult the owner's manual for exact specs.
Coolant Specification:
Ford Super Coolant (VC-3DIL-B) or equivalent ethylene glycol-based coolant with Ford specification WSS-M97B44-D (Orange coolant).
Transmission Fluid Mt:
Refer to manual for specific MTX 75W-90 or equivalent. Ford Part Number: XT-75W90-QL or equivalent.
Transmission Fluid At:
PowerShift DPS6 requires specialized Mercon LV or equivalent. Ford Part Number: XT-10-QLV or equivalent. **Crucially important to use correct fluid and procedure for PowerShift.**
Known Issues
Powershift Transmission:
Erratic shifting, clutch shudder, transmission fault lights, loss of drive. This is a well-documented issue requiring specialized diagnosis and often clutch pack replacement.
Engine Oil Leaks:
Potential for leaks from valve cover gaskets or oil pan seals, particularly on higher mileage vehicles.
Suspension Components:
Wear in control arm bushings, ball joints, and tie rod ends can lead to steering looseness and tire wear.
Cooling System:
Leaks from radiator, hoses, or water pump can occur.
📚 Vehicle History
Brand Heritage
Ford Compact History:
Ford has a long history in the compact segment with models like the Escort, but the Focus represented a significant shift towards global platform strategy.
Model Evolution
Generation Introduction:
The Mk3 Focus was a completely redesigned model from the ground up, showcasing Ford's 'Global C' platform. It was designed to be sold in numerous markets worldwide with minimal modifications.
Design Focus:
Emphasis on European design cues and driving dynamics to appeal to a wider global audience.
Production
Manufacturing Locations:
Produced in various Ford plants globally, including Wayne, Michigan (USA), Valencia (Spain), Saarlouis (Germany), and others.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Frequent recipients of safety awards like IIHS Top Safety Pick due to strong crash test performance.
Design Awards:
Praised for its 'Kinetic Design' language, contributing to its appeal in the competitive compact segment.
Ratings
Consumer Reports:
Consumer Reports ratings varied, with strengths in handling and braking but some concerns over reliability, particularly for the PowerShift transmission.
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