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911 991 Series 2012-2018 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: 911 Codes Chassis Code: 991 Generation Designation: 991 Series (Generation 2.1 and 2.2) 👋 Introduction Market Position Positioning: The Porsche 911 (991 series) represents the pinnacle of the iconic sports car, blending legendary performance with sophisticated engineering and luxury. This generation marked significant advancements in technology and efficiency. Competitive Analysis Key Competitors: Ferrari 458 Italia, McLaren MP4-12C, Lamborghini Huracan, Aston Martin Vantage, Chevrolet Corvette Z06. Key Features Design Philosophy: Evolutionary design, rear-engine layout, lightweight construction (aluminum and steel), focus on driver engagement and aerodynamic efficiency. Technological Advancements: Introduction of electric power steering, advanced PDK dual-clutch transmission, updated engine management systems, optional rear-axle steering, sophisticated chassis electronics. 📋 Manual Details Coverage Areas Vehicle Years Covered: 2012, 2013, 2014, 2015, 2016, 2017, 2018 Vehicle Variants Covered: Carrera, Carrera S, Carrera 4, Carrera 4S, Carrera GTS, Carrera 4 GTS, Carrera Cabriolet, Carrera S Cabriolet, Carrera 4 Cabriolet, Carrera 4S Cabriolet, Carrera GTS Cabriolet, Carrera 4 GTS Cabriolet, Turbo, Turbo S, Turbo Cabriolet, Turbo S Cabriolet, GT3 (Note: Specific GT3 details may vary and require supplemental documentation). Page Count Estimated Page Count: Thousands (exact count not specified, but typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (assembly, disassembly, inspection, repair), lubrication system, cooling system, fuel system (injection, fuel pump, lines), exhaust system, ignition system, emissions control system, engine management (ECU, sensors, actuators). Transmission Systems: Manual transmission (G97/xx series), PDK (Porsche Doppelkupplung) dual-clutch transmission (including electro-hydraulic control, clutch actuators, gear selection), all-wheel drive system (PTM - Porsche Traction Management). Suspension Steering Brakes: Front and rear suspension (springs, dampers, control arms, bushings), power steering system (electric power steering), braking system (ABS, PSM - Porsche Stability Management, brake pad replacement, rotor service, hydraulic system). Electrical Electronics: Body electrical system, lighting, instrumentation, infotainment system, climate control, power windows, central locking, engine control modules (ECU), transmission control modules (TCM), chassis control modules, wiring diagrams, diagnostic procedures. Body Chassis: Body shell structure, exterior panels, interior trim, doors, hood, trunk, bumpers, glass replacement, convertible top operation and repair (for Cabriolet models). Procedures Included Routine Maintenance: Oil change (engine and PDK), filter replacement (oil, air, cabin), spark plug replacement, brake fluid flush, coolant flush, differential fluid change, PDK clutch fluid change. Repair Procedures: Engine overhaul, transmission repair, suspension component replacement, brake caliper rebuilding, electrical component diagnosis and replacement, body panel repair, interior trim removal and installation. Diagnostic Troubleshooting: On-board diagnostics (OBD-II), fault code retrieval and interpretation, sensor testing, actuator testing, circuit analysis, symptom-based troubleshooting guides. Special Procedures: PDK clutch calibration, electronic parking brake service, convertible top hydraulic system bleeding, wheel alignment specifications and procedures, headlight aim adjustment. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs. Diagnostic Tools Required: Porsche factory diagnostic equipment (e.g., PIWIS Tester), scan tools, multimeters, oscilloscopes, pressure gauges, specialized alignment equipment. 📊 Manual Specifications File Format File Format: PDF File Size: 205 MB Print Quality Image Resolution: High resolution (suitable for screen viewing and printing clear diagrams/illustrations). Searchability: Likely text-searchable, allowing for quick keyword lookups. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally aspirated flat-six (for Carrera models), Twin-turbocharged flat-six (for Turbo models). Displacement Range: 3.4L, 3.8L, 4.0L (GT3 variants, less common in general repair manuals) Performance Horsepower Range: Approx. 350 hp to 580 hp (depending on model and year) Torque Range: Approx. 287 lb-ft to 553 lb-ft (depending on model and year) Fuel System Injection System: Direct Fuel Injection (DFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) 🔧 Transmission Standard Standard Transmission: 7-speed manual transmission (on some Carrera models), 7-speed PDK (Porsche Doppelkupplung) dual-clutch automatic transmission (standard on many models). Optional Optional Transmission: 7-speed manual transmission (on specific Carrera variants), 7-speed PDK. Features Pdk Features: Sport and manual modes, launch control, rev-matching downshifts, paddle shifters. Fluid Specifications Pdk Fluid Type: Porsche specification PDK fluid (e.g., Pentosin FFL-4 or equivalent). Manual Transmission Fluid Type: Porsche specification manual transmission fluid (e.g., Mobil Mobilube PTX or equivalent). 📐 Dimensions Exterior Wheelbase: Approx. 96.5 inches (2450 mm) Length: Approx. 177.0 inches (4490 mm) Width: Approx. 71.3 inches (1810 mm) Height: Approx. 51.2 inches (1300 mm) Weights Curb Weight: Starting around 3,100 lbs (1400 kg) and increasing based on model and options. Gross Vehicle Weight Rating: Varies by model, consult specific vehicle documentation. Wheels Tires Wheelbase Bolt Pattern: 5x130 mm Tire Size Examples: Front: 235/40 R19, Rear: 295/35 R19 (Carrera); Front: 245/35 ZR20, Rear: 305/30 ZR20 (Turbo models). Specific sizes vary greatly by trim and options. 🛡️ Safety Features Ratings NHTSA Rating: Typically not rated by NHTSA in...
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911 991 Series 2012-2018 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
911
Codes
Chassis Code:
991
Generation Designation:
991 Series (Generation 2.1 and 2.2)
👋 Introduction
Market Position
Positioning:
The Porsche 911 (991 series) represents the pinnacle of the iconic sports car, blending legendary performance with sophisticated engineering and luxury. This generation marked significant advancements in technology and efficiency.
Competitive Analysis
Key Competitors:
Ferrari 458 Italia, McLaren MP4-12C, Lamborghini Huracan, Aston Martin Vantage, Chevrolet Corvette Z06.
Key Features
Design Philosophy:
Evolutionary design, rear-engine layout, lightweight construction (aluminum and steel), focus on driver engagement and aerodynamic efficiency.
Technological Advancements:
Introduction of electric power steering, advanced PDK dual-clutch transmission, updated engine management systems, optional rear-axle steering, sophisticated chassis electronics.
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
2012, 2013, 2014, 2015, 2016, 2017, 2018
Vehicle Variants Covered:
Carrera, Carrera S, Carrera 4, Carrera 4S, Carrera GTS, Carrera 4 GTS, Carrera Cabriolet, Carrera S Cabriolet, Carrera 4 Cabriolet, Carrera 4S Cabriolet, Carrera GTS Cabriolet, Carrera 4 GTS Cabriolet, Turbo, Turbo S, Turbo Cabriolet, Turbo S Cabriolet, GT3 (Note: Specific GT3 details may vary and require supplemental documentation).
Page Count
Estimated Page Count:
Thousands (exact count not specified, but typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (assembly, disassembly, inspection, repair), lubrication system, cooling system, fuel system (injection, fuel pump, lines), exhaust system, ignition system, emissions control system, engine management (ECU, sensors, actuators).
Transmission Systems:
Manual transmission (G97/xx series), PDK (Porsche Doppelkupplung) dual-clutch transmission (including electro-hydraulic control, clutch actuators, gear selection), all-wheel drive system (PTM - Porsche Traction Management).
Suspension Steering Brakes:
Front and rear suspension (springs, dampers, control arms, bushings), power steering system (electric power steering), braking system (ABS, PSM - Porsche Stability Management, brake pad replacement, rotor service, hydraulic system).
Electrical Electronics:
Body electrical system, lighting, instrumentation, infotainment system, climate control, power windows, central locking, engine control modules (ECU), transmission control modules (TCM), chassis control modules, wiring diagrams, diagnostic procedures.
Body Chassis:
Body shell structure, exterior panels, interior trim, doors, hood, trunk, bumpers, glass replacement, convertible top operation and repair (for Cabriolet models).
Procedures Included
Routine Maintenance:
Oil change (engine and PDK), filter replacement (oil, air, cabin), spark plug replacement, brake fluid flush, coolant flush, differential fluid change, PDK clutch fluid change.
Repair Procedures:
Engine overhaul, transmission repair, suspension component replacement, brake caliper rebuilding, electrical component diagnosis and replacement, body panel repair, interior trim removal and installation.
Diagnostic Troubleshooting:
On-board diagnostics (OBD-II), fault code retrieval and interpretation, sensor testing, actuator testing, circuit analysis, symptom-based troubleshooting guides.
Special Procedures:
PDK clutch calibration, electronic parking brake service, convertible top hydraulic system bleeding, wheel alignment specifications and procedures, headlight aim adjustment.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs.
Diagnostic Tools Required:
Porsche factory diagnostic equipment (e.g., PIWIS Tester), scan tools, multimeters, oscilloscopes, pressure gauges, specialized alignment equipment.
📊 Manual Specifications
File Format
File Format:
PDF
File Size:
205 MB
Print Quality
Image Resolution:
High resolution (suitable for screen viewing and printing clear diagrams/illustrations).
Searchability:
Likely text-searchable, allowing for quick keyword lookups.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally aspirated flat-six (for Carrera models), Twin-turbocharged flat-six (for Turbo models).
Displacement Range:
3.4L, 3.8L, 4.0L (GT3 variants, less common in general repair manuals)
Performance
Horsepower Range:
Approx. 350 hp to 580 hp (depending on model and year)
Torque Range:
Approx. 287 lb-ft to 553 lb-ft (depending on model and year)
Fuel System
Injection System:
Direct Fuel Injection (DFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Standard Transmission:
7-speed manual transmission (on some Carrera models), 7-speed PDK (Porsche Doppelkupplung) dual-clutch automatic transmission (standard on many models).
Optional
Optional Transmission:
7-speed manual transmission (on specific Carrera variants), 7-speed PDK.
Features
Pdk Features:
Sport and manual modes, launch control, rev-matching downshifts, paddle shifters.
Fluid Specifications
Pdk Fluid Type:
Porsche specification PDK fluid (e.g., Pentosin FFL-4 or equivalent).
Manual Transmission Fluid Type:
Porsche specification manual transmission fluid (e.g., Mobil Mobilube PTX or equivalent).
📐 Dimensions
Exterior
Wheelbase:
Approx. 96.5 inches (2450 mm)
Length:
Approx. 177.0 inches (4490 mm)
Width:
Approx. 71.3 inches (1810 mm)
Height:
Approx. 51.2 inches (1300 mm)
Weights
Curb Weight:
Starting around 3,100 lbs (1400 kg) and increasing based on model and options.
Gross Vehicle Weight Rating:
Varies by model, consult specific vehicle documentation.
Wheels Tires
Wheelbase Bolt Pattern:
5x130 mm
Tire Size Examples:
Front: 235/40 R19, Rear: 295/35 R19 (Carrera); Front: 245/35 ZR20, Rear: 305/30 ZR20 (Turbo models). Specific sizes vary greatly by trim and options.
🛡️ Safety Features
Ratings
NHTSA Rating:
Typically not rated by NHTSA in the same way as mass-market vehicles; emphasis on Porsche's internal safety engineering.
IIHS Rating:
Varies by specific test and year, but generally excellent for its class.
Active Features
Active Safety:
Porsche Stability Management (PSM), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), optional Porsche Dynamic Chassis Control (PDCC), optional Rear-Axle Steering.
Passive Features
Passive Safety:
Advanced airbag system (front, side, knee), high-strength body structure, crumple zones, rollover protection system (for Cabriolet).
💡 Technology Features
Infotainment
Infotainment System:
Porsche Communication Management (PCM) with touchscreen display, navigation, Bluetooth connectivity, USB integration, and optional premium audio systems (Bose, Burmester).
Driver Assistance
Driver Assistance Features:
Optional Adaptive Cruise Control (ACC), Lane Change Assist (LCA), Parking Assist (front and rear sensors, rearview camera), optional Surround View.
Connectivity
Connectivity Options:
Smartphone integration (Apple CarPlay from later models/updates), Wi-Fi hotspot capability (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 1 year, whichever comes first, though Porsche recommends checking oil level frequently and servicing based on car's condition monitoring.
Pdk Service Interval:
PDK fluid and filter replacement typically around 60,000 miles or 6 years.
Spark Plug Replacement Interval:
Around 40,000-60,000 miles, depending on engine variant and usage.
Fluid Specifications
Engine Oil Specification:
Porsche A40 approved synthetic engine oil (e.g., Mobil 1 0W-40 or 5W-40).
Coolant Specification:
Porsche approved coolant (e.g., Porsche G48 or equivalent).
Brake Fluid Specification:
Porsche DOT 4 Plus brake fluid.
Known Issues
Common Wear Items:
Brake pads and rotors, clutch (manual and PDK), suspension bushings, engine mounts, tires, exhaust system components (especially catalytic converters).
Potential Issues:
Early 991.1 models with naturally aspirated engines may experience bore scoring in extreme cases (rare). PDK transmissions can sometimes exhibit minor torque converter shudder or clutch wear. Electrical gremlins can occur but are generally well-documented.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Porsche has a storied history in motorsport and sports car development, with the 911 being its flagship model since its introduction in 1963.
Model Evolution
991 Generation Introduction:
The 991 generation was introduced for the 2012 model year, representing a significant redesign from the 997 generation, featuring a new chassis and improved aerodynamics.
Generation Updates:
The 991.2 facelift (for 2016 model year onwards) introduced turbocharged engines across the Carrera range, revised styling, and updated technology.
Production
Manufacturing Location:
Zuffenhausen, Stuttgart, Germany
🏆 Awards & Recognition
Recognitions
Motoring Awards:
The Porsche 911 (991 series) consistently received accolades from automotive publications and organizations for its performance, handling, and engineering excellence.
Performance Ratings:
Widely recognized for its class-leading performance figures, track capability, and daily drivability.
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