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Harley Davidson FLHRC Road King Classic 2012 Service Manual

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The 2012 Harley-Davidson FLHRC Road King Classic is a distinguished full-size touring motorcycle, embodying iconic American cruiser aesthetics with robust performance for long-distance journeys. Built on the Dyna/Softail/Touring Platform, this model features a torquey 103 cubic inch (1690cc) Twin Cam V-Twin engine, known for its reliable power delivery and classic styling cues such as chrome accents and comfortable, rider-focused ergonomics. Its spacious saddlebags offer ample storage, making it an ideal choice for touring riders and enthusiasts who appreciate a blend of timeless design and modern touring capabilities. This comprehensive workshop service manual provides detailed guidance for the repair, maintenance, troubleshooting, and diagnostics of the 2012 Harley-Davidson FLHRC Road King Classic. Covering all major systems including the Twin Cam 103 engine, fuel injection, transmission, braking, and electrical systems, it offers step-by-step procedures for routine maintenance, component removal and installation, and in-depth repair. With detailed wiring diagrams and diagnostic information, this manual serves as an essential resource for owners and professional technicians alike, ensuring the optimal performance and longevity of the motorcycle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRC Road King Classic Year: 2012 Codes Chassis Code: FLHRC Generation Generation Name: Dyna/Softail/Touring Platform (Post-Twin Cam 88 Evolution) Generation Years: 2007-2016 (for the 96ci Twin Cam 103 upgrade) 👋 Introduction Market Position Market Segment: Full-Size Touring Motorcycle Target Audience: Touring riders, long-distance cruisers, enthusiasts seeking classic styling with modern performance Competitive Analysis Key Competitors: Indian Chief, Honda Gold Wing, Kawasaki Vulcan Vaquero, Yamaha Stratoliner Differentiation: Iconic Harley-Davidson styling, Twin Cam engine performance, extensive customization options Key Features Styling: Classic cruiser aesthetics, chrome accents, wide handlebars, rider comfort Comfort: Comfortable seating, floorboards, ample legroom, touring-oriented ergonomics Performance: Torquey Twin Cam 103 engine, capable for highway cruising and spirited riding Utility: Large capacity saddlebags for luggage storage 📋 Manual Details Coverage Areas Primary Coverage: Repair, Maintenance, Troubleshooting, and Diagnostics Secondary Coverage: Wiring Diagrams, Specifications, Component Removal/Installation Page Count Page Count: 726 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Twin Cam 103 (1690cc) V-Twin Engine Service, Assembly, Disassembly, Rebuild Fuel System: Electronic Sequential Port Fuel Injection (ESPFI), Fuel Tank, Fuel Pump, Fuel Filter Ignition System: Ignition Module, Spark Plugs, Ignition Coils, Sensors Transmission: 6-Speed Cruise Drive Transmission Service, Clutch, Primary Drive, Final Drive Belt Chassis And Frame: Frame, Swingarm, Front and Rear Suspension, Steering Head Bearings Braking System: Front and Rear Disc Brakes, Calipers, Master Cylinders, Brake Lines, ABS (if equipped) Electrical System: Battery, Charging System (Alternator/Stator, Regulator), Lighting System, Starting System (Starter Motor, Solenoid), Fuses, Relays Bodywork And Trim: Fairing, Saddlebags, Fenders, Seat, Handlebars, Controls, Chrome Trim Instruments And Indicators: Speedometer, Tachometer, Gauges, Warning Lights, Fault Codes Exhaust System: Exhaust Pipes, Mufflers, Heat Shields Cooling System: Air Cooling System, Oil Cooler (if equipped) Procedures Included Routine Maintenance: Oil Change, Filter Replacement, Spark Plug Service, Air Filter Cleaning/Replacement, Drive Belt Inspection/Tensioning Engine Repair: Top End Rebuild (Cylinder Heads, Piston Rings), Bottom End Rebuild (Crankshaft, Connecting Rods), Camshaft Replacement, Valve Adjustment Transmission Repair: Clutch Adjustment, Clutch Pack Replacement, Gear Set Service, Bearing Replacement Electrical Diagnostics: Troubleshooting electrical faults, Wiring harness repair, Component testing Brake Service: Brake Pad Replacement, Brake Fluid Flush, Bleeding Procedure, Caliper Overhaul Suspension Service: Fork Seal Replacement, Shock Absorber Service/Replacement, Fork Oil Change Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues Wiring Diagrams: Complete and detailed electrical schematics for all systems Technical Depth Depth Level: Comprehensive - suitable for professional technicians and advanced DIY mechanics Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs) and procedures for identifying and resolving issues Rebuild Procedures: Detailed instructions for complete engine and transmission rebuilds 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, searchable text with clear diagrams and images Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 103, Pushrod V-Twin Displacement: 103 cu in (1690 cc) Bore X Stroke: 3.875 in x 4.380 in (98.4 mm x 111.3 mm) Compression Ratio: 9.0:1 Valve Train: Overhead valves (OHV), 2 valves per cylinder, Pushrod actuated Performance Horsepower: Approx. 75-85 HP (estimate, actual figures vary by dyno and specific tune) Torque: Approx. 96-100 lb-ft @ 3500 RPM (estimate) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Lubrication Oil Type: Harley-Davidson SYN3 Synthetic (or equivalent SAE 20W-50) Oil Capacity: 3.7 US qt (3.5 L) with filter change 🔧 Transmission Standard Transmission Type: 6-Speed Cruise Drive Clutch: Wet, multi-plate, hydraulically actuated Features Primary Drive: Spur gear, 2.000:1 ratio Final Drive: Belt, 32/66 ratio 📐 Dimensions Exterior Length: 93.3 in (2370 mm) Width: 39.2 in (996 mm) Height: 56.7 in (1440 mm) Seat Height: 29.1 in (740 mm) (unladen) Ground Clearance: 5.1 in (130 mm) Wheelbase: 63.5...
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Harley Davidson FLHRC Road King Classic 2012 Service ManualHarley Davidson FLHRC Road King Classic 2012 Service ManualHarley Davidson FLHRC Road King Classic 2012 Service Manual
The 2012 Harley-Davidson FLHRC Road King Classic is a distinguished full-size touring motorcycle, embodying iconic American cruiser aesthetics with robust performance for long-distance journeys. Built on the Dyna/Softail/Touring Platform, this model features a torquey 103 cubic inch (1690cc) Twin Cam V-Twin engine, known for its reliable power delivery and classic styling cues such as chrome accents and comfortable, rider-focused ergonomics. Its spacious saddlebags offer ample storage, making it an ideal choice for touring riders and enthusiasts who appreciate a blend of timeless design and modern touring capabilities. This comprehensive workshop service manual provides detailed guidance for the repair, maintenance, troubleshooting, and diagnostics of the 2012 Harley-Davidson FLHRC Road King Classic. Covering all major systems including the Twin Cam 103 engine, fuel injection, transmission, braking, and electrical systems, it offers step-by-step procedures for routine maintenance, component removal and installation, and in-depth repair. With detailed wiring diagrams and diagnostic information, this manual serves as an essential resource for owners and professional technicians alike, ensuring the optimal performance and longevity of the motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRC Road King Classic
Year:
2012
Codes
Chassis Code:
FLHRC
Generation
Generation Name:
Dyna/Softail/Touring Platform (Post-Twin Cam 88 Evolution)
Generation Years:
2007-2016 (for the 96ci Twin Cam 103 upgrade)
👋 Introduction
Market Position
Market Segment:
Full-Size Touring Motorcycle
Target Audience:
Touring riders, long-distance cruisers, enthusiasts seeking classic styling with modern performance
Competitive Analysis
Key Competitors:
Indian Chief, Honda Gold Wing, Kawasaki Vulcan Vaquero, Yamaha Stratoliner
Differentiation:
Iconic Harley-Davidson styling, Twin Cam engine performance, extensive customization options
Key Features
Styling:
Classic cruiser aesthetics, chrome accents, wide handlebars, rider comfort
Comfort:
Comfortable seating, floorboards, ample legroom, touring-oriented ergonomics
Performance:
Torquey Twin Cam 103 engine, capable for highway cruising and spirited riding
Utility:
Large capacity saddlebags for luggage storage
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, Maintenance, Troubleshooting, and Diagnostics
Secondary Coverage:
Wiring Diagrams, Specifications, Component Removal/Installation
Page Count
Page Count:
726
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 103 (1690cc) V-Twin Engine Service, Assembly, Disassembly, Rebuild
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI), Fuel Tank, Fuel Pump, Fuel Filter
Ignition System:
Ignition Module, Spark Plugs, Ignition Coils, Sensors
Transmission:
6-Speed Cruise Drive Transmission Service, Clutch, Primary Drive, Final Drive Belt
Chassis And Frame:
Frame, Swingarm, Front and Rear Suspension, Steering Head Bearings
Braking System:
Front and Rear Disc Brakes, Calipers, Master Cylinders, Brake Lines, ABS (if equipped)
Electrical System:
Battery, Charging System (Alternator/Stator, Regulator), Lighting System, Starting System (Starter Motor, Solenoid), Fuses, Relays
Bodywork And Trim:
Fairing, Saddlebags, Fenders, Seat, Handlebars, Controls, Chrome Trim
Instruments And Indicators:
Speedometer, Tachometer, Gauges, Warning Lights, Fault Codes
Exhaust System:
Exhaust Pipes, Mufflers, Heat Shields
Cooling System:
Air Cooling System, Oil Cooler (if equipped)
Procedures Included
Routine Maintenance:
Oil Change, Filter Replacement, Spark Plug Service, Air Filter Cleaning/Replacement, Drive Belt Inspection/Tensioning
Engine Repair:
Top End Rebuild (Cylinder Heads, Piston Rings), Bottom End Rebuild (Crankshaft, Connecting Rods), Camshaft Replacement, Valve Adjustment
Transmission Repair:
Clutch Adjustment, Clutch Pack Replacement, Gear Set Service, Bearing Replacement
Electrical Diagnostics:
Troubleshooting electrical faults, Wiring harness repair, Component testing
Brake Service:
Brake Pad Replacement, Brake Fluid Flush, Bleeding Procedure, Caliper Overhaul
Suspension Service:
Fork Seal Replacement, Shock Absorber Service/Replacement, Fork Oil Change
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Wiring Diagrams:
Complete and detailed electrical schematics for all systems
Technical Depth
Depth Level:
Comprehensive - suitable for professional technicians and advanced DIY mechanics
Diagnostic Capabilities:
Includes diagnostic trouble codes (DTCs) and procedures for identifying and resolving issues
Rebuild Procedures:
Detailed instructions for complete engine and transmission rebuilds
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, searchable text with clear diagrams and images
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103, Pushrod V-Twin
Displacement:
103 cu in (1690 cc)
Bore X Stroke:
3.875 in x 4.380 in (98.4 mm x 111.3 mm)
Compression Ratio:
9.0:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder, Pushrod actuated
Performance
Horsepower:
Approx. 75-85 HP (estimate, actual figures vary by dyno and specific tune)
Torque:
Approx. 96-100 lb-ft @ 3500 RPM (estimate)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Lubrication
Oil Type:
Harley-Davidson SYN3 Synthetic (or equivalent SAE 20W-50)
Oil Capacity:
3.7 US qt (3.5 L) with filter change
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Clutch:
Wet, multi-plate, hydraulically actuated
Features
Primary Drive:
Spur gear, 2.000:1 ratio
Final Drive:
Belt, 32/66 ratio
📐 Dimensions
Exterior
Length:
93.3 in (2370 mm)
Width:
39.2 in (996 mm)
Height:
56.7 in (1440 mm)
Seat Height:
29.1 in (740 mm) (unladen)
Ground Clearance:
5.1 in (130 mm)
Wheelbase:
63.5 in (1613 mm)
Weights
Dry Weight:
754 lb (342 kg)
Wet Weight:
Approx. 800 lb (363 kg) (estimated with full fluids)
Gross Vehicle Weight Rating:
1260 lb (572 kg)
Fuel Capacity:
5.0 US gal (19 L)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized automotive crash testing like cars. Safety is primarily assessed through design, handling, braking, and rider aids.
Active Features
Braking:
Dual front disc brakes, Single rear disc brake, Available Anti-lock Braking System (ABS)
Lighting:
Halogen headlight, Integrated front and rear turn signals/taillights
Passive Features
Frame Construction:
Steel frame and swingarm for structural integrity
Ergonomics:
Designed for rider stability and control
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio, CD Player (often with weather band), CB Radio/Intercom (optional or integrated on some models)
Speakers:
Fairing-mounted speakers
Driver Assistance
Cruise Control:
Standard electronic cruise control
ABS:
Anti-lock Braking System (ABS) often an option or standard on touring models of this era
Connectivity
Diagnostic Ports:
CAN bus diagnostic connector for use with Harley-Davidson Digital Technician
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months, whichever comes first
Subsequent Service:
Every 5000 miles (8000 km) or 12 months
Engine Oil Change:
Recommended every 5000 miles (8000 km) or 12 months, or more frequently under severe use
Drive Belt Tension:
Check at every service, adjust as needed
Fluid Specifications
Engine Oil Spec:
SAE 20W-50 Harley-Davidson SYN3 or equivalent
Transmission Fluid Spec:
Harley-Davidson Transmission Lubricant (or equivalent SAE 80W-90 hypoid gear oil)
Primary Chain Case Fluid Spec:
Harley-Davidson Primary Chaincase Lubricant (or equivalent Formula+', SAE 50)
Brake Fluid Spec:
DOT 4 (for models with ABS, check manual for specific fluid type)
Fork Oil Spec:
Harley-Davidson Factory Fork Oil (e.g., 10W, check manual for specific viscosity based on suspension type)
Known Issues
Common Wear Items:
Clutch wear, front fork seals, wheel bearings, drive belt, brake pads
Engine Performance Tuning:
Many owners opt for performance upgrades (e.g., cams, exhaust, tuning modules) which can affect reliability if not done properly.
Electrical Gremlins:
Can occur with age; proper maintenance of connections and charging system is crucial.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, cruiser styling, and rich motorsports heritage.
Model Evolution
Road King Lineage:
The Road King model line has been a cornerstone of Harley-Davidson's touring segment since the 1990s, evolving from earlier touring platforms and consistently offering a blend of classic style and modern amenities.
Classic Trim:
The 'Classic' designation typically adds historical styling cues, such as wire-spoke wheels, whitewall tires, and full fender styling, distinguishing it from the standard Road King.
Twin Cam Era:
The 2012 model falls within the era of Harley-Davidson's Twin Cam engine platform, which began in 1999, offering increased displacement and performance over the previous Evolution engine.
Production
Manufacturing Location:
United States (primarily York, Pennsylvania; Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Model Awards:
Harley-Davidson touring models, including the Road King, consistently receive accolades for comfort, performance, and iconic styling in motorcycle enthusiast publications.
Brand Recognition:
Harley-Davidson is globally recognized as a leading lifestyle brand and a symbol of American motorcycling.
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