Harley Davidson XL1200V Sportster 2012 Service Repair Manual
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Basic Information
Identification
Make:
Harley-Davidson
Model:
XL1200V Sportster
Year:
2012
Codes
Model Code:
XL1200V
Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and professional mechanics
Competitive Analysis
Advantage:
Cost-effective alternative to dealership service; comprehensive factory information
Key Features
Delivery Method:
Instant PDF download after payment
Usability:
Printable, searchable PDF format compatible with PC and Mac
Value Proposition:
An inexpensive way to keep the vehicle working properly by empowering owners and mechanics with detailed information.
Accessibility:
Instant download eliminates shipping costs and wait times associated with physical manuals.
Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
System Compatibility:
Works under all PC-based Windows operating systems and Mac.
Storage Options:
Can be saved to hard-drive or burned to CD-ROM.
Manual Coverage
Systems Covered
General Information:
Included
Maintenance:
Included
Chassis:
Included
Fuel System:
Included
Cooling System:
Included
Engine:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Drive:
Included
Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Wiring Diagram:
Included
All Styles Covered:
Yes, the product description explicitly states 'ALL STYLES COVERED'.
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly
Troubleshooting:
Included for electrical system
Electrical Diagnostics:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams.
Assembly Disassembly:
Detailed procedures for component removal and installation, including major assemblies like the engine and transmission.
Technical Depth
Detail Level:
In-depth, suitable for DIY and experienced mechanics
Illustrations:
Hundreds of photos and illustrations, enlarged insets
Guidance:
Numbered instructions, notes, cautions, and warnings
Diagnostic Codes:
Likely includes diagnostic trouble codes (DTCs) for electronic systems.
Manual Specifications
File Format
Printability:
Printable in its entirety or selected pages without restriction
Requirements:
Adobe PDF Reader required.
Print Quality
Quality:
Professional quality
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-Twin
Displacement:
1200 cc (73.4 cu in)
Engine Cooling:
Air-cooled
Performance
Bore X Stroke:
3.500 in x 3.812 in (88.9 mm x 96.8 mm)
Compression Ratio:
9.7:1
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Carburetion:
While the XL1200V in 2012 predominantly uses ESPFI, older models or specific configurations might have carburetion; the manual would address this if applicable.
Transmission
Standard
Type:
5-speed constant mesh
Features
Clutch Type:
Clutch type and operation detailed in manual
Final Drive Type:
Belt drive (details on belt tension and inspection covered).
Dimensions
Exterior
Wheelbase:
60.0 in (1524 mm)
Seat Height:
26.0 in (660 mm)
Ground Clearance:
4.7 in (119 mm)
Weights
Dry Weight:
562 lbs (255 kg)
Gross Vehicle Weight Rating:
900 lbs (408 kg)
Safety Features
Active Features
Braking System:
Dual-action, four-piston front brake caliper; single-action, two-piston rear brake caliper. Details covered.
Passive Features
Lighting:
Headlight, tail light, brake light, and turn signal systems detailed.
Technology Features
Infotainment
Audio System:
N/A for this model; primarily mechanical and electrical systems covered.
Driver Assistance
ABS:
ABS availability for this model year should be verified, but the manual would cover its components if equipped.
Connectivity
Connectivity Features:
N/A for this model; focus is on core vehicle functions.
Maintenance
Service Intervals
Initial Service:
Covered in General Information and Maintenance sections.
Routine Maintenance:
Detailed schedules for oil changes, filter replacements, spark plugs, and other periodic checks.
Fluid Specifications
Engine Oil Type:
Specification and capacity detailed in the manual.
Primary Chain Case Oil:
Specification and capacity detailed in the manual.
Transmission Oil:
Specification and capacity detailed in the manual.
Brake Fluid:
DOT 4 recommended (confirmation within manual).
Fork Oil Type:
Specific type and quantity provided for front suspension.
Coolant Type:
N/A for air-cooled engine.
Known Issues
Common Wear Items:
Manual provides guidance on inspecting and replacing wear items like tires, brake pads, and drive belts.
Diagnostic Procedures:
Troubleshooting guides for common issues are integrated into relevant system chapters.
Vehicle History
Brand Heritage
Heritage:
Harley-Davidson has a long-standing heritage in motorcycle manufacturing, known for its V-twin engines and cruiser style.
Model Evolution
Sportster Lineage:
The Sportster line has been a staple of Harley-Davidson since 1957, evolving significantly over the decades.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin)
Awards & Recognition
Recognitions
Model Recognition:
The Sportster line is a consistently popular model in the cruiser segment, recognized for its customization potential and classic styling.
Do-it-yourself enthusiasts and professional mechanics
Competitive Analysis
Advantage:
Cost-effective alternative to dealership service; comprehensive factory information
Key Features
Delivery Method:
Instant PDF download after payment
Usability:
Printable, searchable PDF format compatible with PC and Mac
Value Proposition:
An inexpensive way to keep the vehicle working properly by empowering owners and mechanics with detailed information.
Accessibility:
Instant download eliminates shipping costs and wait times associated with physical manuals.
Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
System Compatibility:
Works under all PC-based Windows operating systems and Mac.
Storage Options:
Can be saved to hard-drive or burned to CD-ROM.
Manual Coverage
Systems Covered
General Information:
Included
Maintenance:
Included
Chassis:
Included
Fuel System:
Included
Cooling System:
Included
Engine:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Drive:
Included
Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Wiring Diagram:
Included
All Styles Covered:
Yes, the product description explicitly states 'ALL STYLES COVERED'.
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly
Troubleshooting:
Included for electrical system
Electrical Diagnostics:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams.
Assembly Disassembly:
Detailed procedures for component removal and installation, including major assemblies like the engine and transmission.
Technical Depth
Detail Level:
In-depth, suitable for DIY and experienced mechanics
Illustrations:
Hundreds of photos and illustrations, enlarged insets
Guidance:
Numbered instructions, notes, cautions, and warnings
Diagnostic Codes:
Likely includes diagnostic trouble codes (DTCs) for electronic systems.
Manual Specifications
File Format
Printability:
Printable in its entirety or selected pages without restriction
Requirements:
Adobe PDF Reader required.
Print Quality
Quality:
Professional quality
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-Twin
Displacement:
1200 cc (73.4 cu in)
Engine Cooling:
Air-cooled
Performance
Bore X Stroke:
3.500 in x 3.812 in (88.9 mm x 96.8 mm)
Compression Ratio:
9.7:1
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Carburetion:
While the XL1200V in 2012 predominantly uses ESPFI, older models or specific configurations might have carburetion; the manual would address this if applicable.
Transmission
Standard
Type:
5-speed constant mesh
Features
Clutch Type:
Clutch type and operation detailed in manual
Final Drive Type:
Belt drive (details on belt tension and inspection covered).