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Harley Davidson XL1200V Sportster 2012 Service Repair Manual

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Basic Information Identification Make: Harley-Davidson Model: XL1200V Sportster Year: 2012 Codes Model Code: XL1200V Introduction Market Position Target Audience: Do-it-yourself enthusiasts and professional mechanics Competitive Analysis Advantage: Cost-effective alternative to dealership service; comprehensive factory information Key Features Delivery Method: Instant PDF download after payment Usability: Printable, searchable PDF format compatible with PC and Mac Value Proposition: An inexpensive way to keep the vehicle working properly by empowering owners and mechanics with detailed information. Accessibility: Instant download eliminates shipping costs and wait times associated with physical manuals. Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Page Count Estimated Pages: Hundreds Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF System Compatibility: Works under all PC-based Windows operating systems and Mac. Storage Options: Can be saved to hard-drive or burned to CD-ROM. Manual Coverage Systems Covered General Information: Included Maintenance: Included Chassis: Included Fuel System: Included Cooling System: Included Engine: Included Clutch: Included Engine Lubrication System: Included Engine Removal Installation: Included Drive: Included Transmission: Included Wheels Tires: Included Final Drive: Included Brakes: Included Suspension: Included Steering: Included Frame: Included Electrical System: Included Wiring Diagram: Included All Styles Covered: Yes, the product description explicitly states 'ALL STYLES COVERED'. Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly Troubleshooting: Included for electrical system Electrical Diagnostics: Combined troubleshooting and electrical service procedures with detailed wiring diagrams. Assembly Disassembly: Detailed procedures for component removal and installation, including major assemblies like the engine and transmission. Technical Depth Detail Level: In-depth, suitable for DIY and experienced mechanics Illustrations: Hundreds of photos and illustrations, enlarged insets Guidance: Numbered instructions, notes, cautions, and warnings Diagnostic Codes: Likely includes diagnostic trouble codes (DTCs) for electronic systems. Manual Specifications File Format Printability: Printable in its entirety or selected pages without restriction Requirements: Adobe PDF Reader required. Print Quality Quality: Professional quality Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-Twin Displacement: 1200 cc (73.4 cu in) Engine Cooling: Air-cooled Performance Bore X Stroke: 3.500 in x 3.812 in (88.9 mm x 96.8 mm) Compression Ratio: 9.7:1 Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Carburetion: While the XL1200V in 2012 predominantly uses ESPFI, older models or specific configurations might have carburetion; the manual would address this if applicable. Transmission Standard Type: 5-speed constant mesh Features Clutch Type: Clutch type and operation detailed in manual Final Drive Type: Belt drive (details on belt tension and inspection covered). Dimensions Exterior Wheelbase: 60.0 in (1524 mm) Seat Height: 26.0 in (660 mm) Ground Clearance: 4.7 in (119 mm) Weights Dry Weight: 562 lbs (255 kg) Gross Vehicle Weight Rating: 900 lbs (408 kg) Safety Features Active Features Braking System: Dual-action, four-piston front brake caliper; single-action, two-piston rear brake caliper. Details covered. Passive Features Lighting: Headlight, tail light, brake light, and turn signal systems detailed. Technology Features Infotainment Audio System: N/A for this model; primarily mechanical and electrical systems covered. Driver Assistance ABS: ABS availability for this model year should be verified, but the manual would cover its components if equipped. Connectivity Connectivity Features: N/A for this model; focus is on core vehicle functions. Maintenance Service Intervals Initial Service: Covered in General Information and Maintenance sections. Routine Maintenance: Detailed schedules for oil changes, filter replacements, spark plugs, and other periodic checks. Fluid Specifications Engine Oil Type: Specification and capacity detailed in the manual. Primary Chain Case Oil: Specification and capacity detailed in the manual. Transmission Oil: Specification and capacity detailed in the manual. Brake Fluid: DOT 4 recommended (confirmation within manual). Fork Oil Type: Specific type and quantity provided for front suspension. Coolant Type: N/A for air-cooled engine. Known Issues Common Wear Items: Manual provides guidance on inspecting and replacing wear items like tires, brake pads, and drive belts. Diagnostic Procedures: Troubleshooting guides for common issues are integrated into relevant system chapters. Vehicle History Brand Heritage Heritage: Harley-Davidson has a long-standing heritage in motorcycle manufacturing, known for its V-twin engines and cruiser style. Model Evolution Sportster Lineage: The Sportster line has been a staple of Harley-Davidson since 1957, evolving significantly over the decades. Production Manufacturing Location: United States (Milwaukee, Wisconsin) Awards & Recognition Recognitions Model Recognition: The Sportster line is a consistently popular model in the cruiser segment, recognized for its customization potential and classic styling.
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Type: Motorcycle
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Sku: 63858
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Harley Davidson XL1200V Sportster 2012 Service Repair Manual
Basic Information
Identification
Make: Harley-Davidson
Model: XL1200V Sportster
Year: 2012
Codes
Model Code: XL1200V
Introduction
Market Position
Target Audience: Do-it-yourself enthusiasts and professional mechanics
Competitive Analysis
Advantage: Cost-effective alternative to dealership service; comprehensive factory information
Key Features
Delivery Method: Instant PDF download after payment
Usability: Printable, searchable PDF format compatible with PC and Mac
Value Proposition: An inexpensive way to keep the vehicle working properly by empowering owners and mechanics with detailed information.
Accessibility: Instant download eliminates shipping costs and wait times associated with physical manuals.
Manual Details
Coverage Areas
Primary Coverage: Complete factory service and repair
Page Count
Estimated Pages: Hundreds
Manual Type
Type: Workshop Service Repair Manual
Language
Language: English
Format
File Format: PDF
System Compatibility: Works under all PC-based Windows operating systems and Mac.
Storage Options: Can be saved to hard-drive or burned to CD-ROM.
Manual Coverage
Systems Covered
General Information: Included
Maintenance: Included
Chassis: Included
Fuel System: Included
Cooling System: Included
Engine: Included
Clutch: Included
Engine Lubrication System: Included
Engine Removal Installation: Included
Drive: Included
Transmission: Included
Wheels Tires: Included
Final Drive: Included
Brakes: Included
Suspension: Included
Steering: Included
Frame: Included
Electrical System: Included
Wiring Diagram: Included
All Styles Covered: Yes, the product description explicitly states 'ALL STYLES COVERED'.
Procedures Included
Repair Procedures: Step-by-step instructions based on complete disassembly
Troubleshooting: Included for electrical system
Electrical Diagnostics: Combined troubleshooting and electrical service procedures with detailed wiring diagrams.
Assembly Disassembly: Detailed procedures for component removal and installation, including major assemblies like the engine and transmission.
Technical Depth
Detail Level: In-depth, suitable for DIY and experienced mechanics
Illustrations: Hundreds of photos and illustrations, enlarged insets
Guidance: Numbered instructions, notes, cautions, and warnings
Diagnostic Codes: Likely includes diagnostic trouble codes (DTCs) for electronic systems.
Manual Specifications
File Format
Printability: Printable in its entirety or selected pages without restriction
Requirements: Adobe PDF Reader required.
Print Quality
Quality: Professional quality
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Air-cooled, Evolution V-Twin
Displacement: 1200 cc (73.4 cu in)
Engine Cooling: Air-cooled
Performance
Bore X Stroke: 3.500 in x 3.812 in (88.9 mm x 96.8 mm)
Compression Ratio: 9.7:1
Fuel System
Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI)
Carburetion: While the XL1200V in 2012 predominantly uses ESPFI, older models or specific configurations might have carburetion; the manual would address this if applicable.
Transmission
Standard
Type: 5-speed constant mesh
Features
Clutch Type: Clutch type and operation detailed in manual
Final Drive Type: Belt drive (details on belt tension and inspection covered).
Dimensions
Exterior
Wheelbase: 60.0 in (1524 mm)
Seat Height: 26.0 in (660 mm)
Ground Clearance: 4.7 in (119 mm)
Weights
Dry Weight: 562 lbs (255 kg)
Gross Vehicle Weight Rating: 900 lbs (408 kg)
Safety Features
Active Features
Braking System: Dual-action, four-piston front brake caliper; single-action, two-piston rear brake caliper. Details covered.
Passive Features
Lighting: Headlight, tail light, brake light, and turn signal systems detailed.
Technology Features
Infotainment
Audio System: N/A for this model; primarily mechanical and electrical systems covered.
Driver Assistance
ABS: ABS availability for this model year should be verified, but the manual would cover its components if equipped.
Connectivity
Connectivity Features: N/A for this model; focus is on core vehicle functions.
Maintenance
Service Intervals
Initial Service: Covered in General Information and Maintenance sections.
Routine Maintenance: Detailed schedules for oil changes, filter replacements, spark plugs, and other periodic checks.
Fluid Specifications
Engine Oil Type: Specification and capacity detailed in the manual.
Primary Chain Case Oil: Specification and capacity detailed in the manual.
Transmission Oil: Specification and capacity detailed in the manual.
Brake Fluid: DOT 4 recommended (confirmation within manual).
Fork Oil Type: Specific type and quantity provided for front suspension.
Coolant Type: N/A for air-cooled engine.
Known Issues
Common Wear Items: Manual provides guidance on inspecting and replacing wear items like tires, brake pads, and drive belts.
Diagnostic Procedures: Troubleshooting guides for common issues are integrated into relevant system chapters.
Vehicle History
Brand Heritage
Heritage: Harley-Davidson has a long-standing heritage in motorcycle manufacturing, known for its V-twin engines and cruiser style.
Model Evolution
Sportster Lineage: The Sportster line has been a staple of Harley-Davidson since 1957, evolving significantly over the decades.
Production
Manufacturing Location: United States (Milwaukee, Wisconsin)
Awards & Recognition
Recognitions
Model Recognition: The Sportster line is a consistently popular model in the cruiser segment, recognized for its customization potential and classic styling.
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