🏷️ Basic Information Identification Make: Polaris Model: 800 RUSH PRO-R LE Year: 2012 Product Type: Repair Service Manual Format: PDF Download 👋 Introduction Market Position Target Audience: Owners seeking to perform maintenance and repairs themselves, as well as independent repair shops. Value Proposition: Enables significant cost savings on repair bills through DIY maintenance and repair. Competitive Analysis Manual Quality Standard: Equivalent to manuals used by professional service and repair shops. Key Features Completeness: Complete and intact, with no missing or corrupted pages. Usability: Easy to use with a structured table of contents and clear visual aids. Convenience: Instant digital download, eliminating shipping delays and costs. 📋 Manual Details Coverage Areas Coverage Scope: All models, engine types, trims, and transmissions for the 2012 Polaris 800 RUSH PRO-R LE Page Count Page Count Estimate: Not specified, but implied to be comprehensive for a professional workshop manual. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Details Digital Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine System: Detailed diagnosis, repair, and overhaul procedures for the 800cc engine. Fuel System: Inspection, maintenance, and repair of fuel delivery, injection, and exhaust systems. Ignition System: Diagnosis and repair of the ignition system components and operation. Cooling System: Maintenance and repair of the liquid cooling system, including radiator and thermostat. Drivetrain System: Service and repair for the primary and secondary clutches, drive chain, and suspension components. Electrical System: Comprehensive troubleshooting with detailed wiring diagrams for all electrical components. Braking System: Service procedures for hydraulic brake system, including caliper, master cylinder, and fluid. Suspension System: Maintenance and repair of front and rear suspension assemblies, shocks, and springs. Steering System: Diagnosis and repair of steering linkage and components. Body And Frame: Repair and maintenance of body panels, chassis, and related components. Procedures Included Routine Maintenance: Step-by-step instructions for all routine maintenance tasks. Troubleshooting: Detailed guides for diagnosing and repairing common and complex issues. Repair Procedures: Comprehensive, step-by-step repair instructions for all major and minor components. Diagnostic Procedures: Techniques for identifying the root cause of malfunctions. Assembly Disassembly: Detailed instructions for component removal and reinstallation. Wiring Diagrams: Inclusion of complete electrical wiring diagrams for accurate diagnostics. Illustrations Drawings Photos: Abundant visual aids to guide through repair processes. Notes Cautions Warnings: Critical safety and procedural guidance integrated into repair steps. Technical Depth Depth Of Coverage: Professional quality, suitable for authorized service centers and advanced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Compatibility: Compatible with all versions of Windows and Mac. Required Software: Adobe PDF Reader, WinZip (for potential archive extraction). Print Quality Printability: Printable sections for convenient on-hand reference. Page Layout: Likely includes a table of contents with numbered pages for easy navigation. Binding Type Binding Type: N/A (Digital download format). Paper Type Paper Type: N/A (Digital download format). ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, parallel-twin cylinder Engine Displacement: 799.3 cc (48.8 cu in) Bore X Stroke: 80 mm x 79.2 mm (estimated based on typical 800cc Polaris engines) Cooling System: Liquid-cooled Fuel Induction: Fuel Injection (EFI) Performance Horsepower: Approx. 135-140 HP (estimated for 2012 RUSH 800 models) Torque: Not specified, but derived from engine characteristics. Fuel System Fuel Type: Unleaded gasoline (91 octane recommended) Oil Mixture: Oil injection system (specific oil type to be detailed in manual). 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Polaris P-85 primary and lightweight driven clutch. Gear Selection: Forward, Neutral, Reverse (FN-R shifter). Features Clutch Engagement Rpm: Specific engagement RPM details will be in the manual. Drive System: Chain drive to rear suspension/track. 📐 Dimensions Exterior Wheelbase: Approx. 136 inches (typical for RUSH platform) Overall Length: Not specified, but typical for a long-track snowmobile. Weights Dry Weight: Approx. 485 lbs (typical for RUSH PRO-R LE models) 🛡️ Safety Features Ratings Safety Standards: Adherence to industry safety standards for snowmobiles. Active Features Braking System: Hydraulic disc brake with floating rotor. Throttle Safety: Thumb throttle with safety lever. Passive Features Windshield: Protective windshield for rider safety and comfort. Handguards: Integrated handguards for protection from elements and debris. 💡 Technology Features Infotainment Instrument Cluster: Digital gauge cluster providing speed, RPM, fuel level, and diagnostic indicators. Driver Assistance Efi System: Electronic Fuel Injection for optimized performance and emissions. Connectivity Diagnostic Ports: On-board diagnostic capabilities accessible via specific connectors (details in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Specific intervals for engine oil and gearcase oil as per manual. Clutch Maintenance: Recommended service intervals for primary and secondary clutches (cleaning, inspection, belt replacement). Spark Plug Replacement: Intervals for spark plug inspection and replacement detailed in the manual. Suspension Lubrication: Schedule for lubricating suspension pivots and components. Fluid Specifications Engine Oil Type: Specific 2-stroke synthetic blend oil recommended by Polaris (details in manual). Gearcase Oil Type: Polaris Demand Drive Fluid or equivalent specified in manual. Coolant Type: Ethylene...