SUBARU BRZ TOYOTA FT86 86 Scion FR-S 2012 Factory Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru, Toyota, Scion Model: BRZ, 86 (GT86/FT86), FR-S Year: 2012 Codes Chassis Code: ZC6 (Subaru BRZ), ZN6 (Toyota 86/FT86/GT86), ZN6 (Scion FR-S) 👋 Introduction Market Position Vehicle Segment: Compact Rear-Wheel Drive Sports Coupe Target Audience: Enthusiasts seeking a lightweight, RWD performance car, particularly for drifting, track days, and spirited driving. Competitive Analysis Key Competitors: Mazda MX-5 Miata, Nissan 370Z, Ford Mustang, Chevrolet Camaro (depending on specific market and performance focus). Key Features Driving Dynamics: Renowned for its balanced chassis, low center of gravity, and engaging handling characteristics. Engine Layout: Front-engine, Rear-wheel drive (FR) layout providing optimal weight distribution. Collaboration: A unique joint development between Subaru and Toyota, sharing the same fundamental platform and powertrain. 📋 Manual Details Coverage Areas Vehicles Covered: Subaru BRZ, Toyota 86 (GT86/FT86), Scion FR-S Model Years Covered: 2012 Page Count Estimated Pages: 500+ Manual Type Manual Category: Factory Workshop Service Repair Manual Language Language: English Format Delivery Format: Digital Download (PDF, potentially ZIP/RAR or EXE) 📖 Manual Coverage Systems Covered Engine Service Repair: Complete engine diagnosis, repair, rebuilding, and maintenance for the 2.0L 4U-GSE / FA20 Boxer engine. Transmission Service Repair: Detailed procedures for Manual Transmission (and implicitly Automatic Transmission if covered in the full factory documentation). Electrical System: Comprehensive Wiring Diagrams (WIRING MANUAL mentioned) for electrical system diagnostics, troubleshooting, and repair. Chassis And Suspension: Covers diagnosis and repair of suspension components, steering system, and chassis. Brakes: Service and repair procedures for the braking system, including ABS and related components. Body And Interior: Procedures for body repairs, interior component servicing, and trim removal/installation. Heating Ventilation Air Conditioning: Diagnosis and repair of the HVAC system. Fuel System: Service and repair of fuel delivery, injection, and evaporative emission control systems. Cooling System: Maintenance and repair of the engine cooling system, including radiators and water pumps. Exhaust System: Service and repair of the exhaust and emission control systems. Procedures Included Preventative Maintenance: Detailed schedules and procedures for routine preventative maintenance. Troubleshooting: Extensive troubleshooting guides and diagnostic procedures for identifying and resolving issues. Component Diagnosis: Step-by-step instructions for diagnosing individual vehicle components and systems. Repair And Rebuild: Comprehensive repair and rebuilding procedures for all major mechanical and electrical systems. Pre Delivery Inspection: Specific guidelines for pre-delivery inspections (PI). Technical Specifications: Inclusion of all necessary technical specifications for repairs and maintenance. Technical Depth Depth Of Information: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complex engine and transmission overhauls. Diagnostic Capabilities: Supports in-depth diagnostics, including electrical troubleshooting using wiring diagrams and component testing. Rebuild Procedures: Detailed rebuild instructions for major components like the engine and transmission. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format), potentially compressed within ZIP or RAR archives. May also be offered as an .EXE file. Print Quality Printability: Printable on any computer. No restrictions on printing or saving/burning to disc. Binding Type Binding Method: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) File Size Estimated File Size: Up to 5 GB Accessibility Software Requirements: PDF reader (e.g., Adobe Acrobat Reader), unzipping software (e.g., WinZip, WinRAR) if delivered in compressed format. Searchability Text Searchability: Likely searchable text within PDF (depending on scanning quality if it's an OCR'd document). ⚙️ Engine Specifications Primary Engine Engine Code: 4U-GSE / FA20 Engine Type: Naturally Aspirated Boxer-4 (Horizontally Opposed) Displacement: 2.0 Liters (1998 cc) Bore X Stroke: 86 mm x 86 mm Compression Ratio: 12.5:1 Valvetrain: DOHC, 16 Valves, Dual AVCS (Active Valve Control System) Performance Horsepower: Approximately 200-205 PS (147-151 kW; 197-202 hp) @ 7000-7200 rpm (varies slightly by model and market) Torque: Approximately 151-156 lb-ft (205-212 Nm) @ 6400-6600 rpm (varies slightly by model and market) Fuel System Fuel Injection: Direct Injection and Port Injection (D-4S - Toyota system) Fuel Type: Unleaded Gasoline (Premium Recommended) 🔧 Transmission Standard Standard Transmission: 6-Speed Manual Transmission Optional Optional Transmission: 6-Speed Automatic Transmission (with Paddle Shifters on some models) Features Transmission Design: Designed for sporty engagement and optimal power delivery to the rear wheels. 📐 Dimensions Exterior Length: Approx. 164.2 - 164.4 inches (4170-4176 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 50.6 - 50.8 inches (1285-1290 mm) Wheelbase: Approx. 101.2 inches (2570 mm) Weights Curb Weight: Approx. 2700-2800 lbs (1225-1270 kg), varies by transmission and trim Gvw: Not specified, but typical for this class 🛡️ Safety Features Ratings NHTSA Ratings 2012: Typically performed well, but specific ratings would need to be checked for each make/model combination and year. Active Features Traction Control: Standard Traction Control System (TCS) Stability Control: Standard Vehicle Stability Control (VSC) / Electronic Stability Control (ESC), often with a track-oriented mode. ABS: Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist (BA) Passive Features Airbags: Front driver and passenger airbags, front side-impact airbags, and front...
A unique joint development between Subaru and Toyota, sharing the same fundamental platform and powertrain.
📋 Manual Details
Coverage Areas
Vehicles Covered:
Subaru BRZ, Toyota 86 (GT86/FT86), Scion FR-S
Model Years Covered:
2012
Page Count
Estimated Pages:
500+
Manual Type
Manual Category:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF, potentially ZIP/RAR or EXE)
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete engine diagnosis, repair, rebuilding, and maintenance for the 2.0L 4U-GSE / FA20 Boxer engine.
Transmission Service Repair:
Detailed procedures for Manual Transmission (and implicitly Automatic Transmission if covered in the full factory documentation).
Electrical System:
Comprehensive Wiring Diagrams (WIRING MANUAL mentioned) for electrical system diagnostics, troubleshooting, and repair.
Chassis And Suspension:
Covers diagnosis and repair of suspension components, steering system, and chassis.
Brakes:
Service and repair procedures for the braking system, including ABS and related components.
Body And Interior:
Procedures for body repairs, interior component servicing, and trim removal/installation.
Heating Ventilation Air Conditioning:
Diagnosis and repair of the HVAC system.
Fuel System:
Service and repair of fuel delivery, injection, and evaporative emission control systems.
Cooling System:
Maintenance and repair of the engine cooling system, including radiators and water pumps.
Exhaust System:
Service and repair of the exhaust and emission control systems.
Procedures Included
Preventative Maintenance:
Detailed schedules and procedures for routine preventative maintenance.
Troubleshooting:
Extensive troubleshooting guides and diagnostic procedures for identifying and resolving issues.
Component Diagnosis:
Step-by-step instructions for diagnosing individual vehicle components and systems.
Repair And Rebuild:
Comprehensive repair and rebuilding procedures for all major mechanical and electrical systems.
Pre Delivery Inspection:
Specific guidelines for pre-delivery inspections (PI).
Technical Specifications:
Inclusion of all necessary technical specifications for repairs and maintenance.
Technical Depth
Depth Of Information:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complex engine and transmission overhauls.
Diagnostic Capabilities:
Supports in-depth diagnostics, including electrical troubleshooting using wiring diagrams and component testing.
Rebuild Procedures:
Detailed rebuild instructions for major components like the engine and transmission.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format), potentially compressed within ZIP or RAR archives. May also be offered as an .EXE file.
Print Quality
Printability:
Printable on any computer. No restrictions on printing or saving/burning to disc.
Binding Type
Binding Method:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
File Size
Estimated File Size:
Up to 5 GB
Accessibility
Software Requirements:
PDF reader (e.g., Adobe Acrobat Reader), unzipping software (e.g., WinZip, WinRAR) if delivered in compressed format.
Searchability
Text Searchability:
Likely searchable text within PDF (depending on scanning quality if it's an OCR'd document).
DOHC, 16 Valves, Dual AVCS (Active Valve Control System)
Performance
Horsepower:
Approximately 200-205 PS (147-151 kW; 197-202 hp) @ 7000-7200 rpm (varies slightly by model and market)
Torque:
Approximately 151-156 lb-ft (205-212 Nm) @ 6400-6600 rpm (varies slightly by model and market)
Fuel System
Fuel Injection:
Direct Injection and Port Injection (D-4S - Toyota system)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
🔧 Transmission
Standard
Standard Transmission:
6-Speed Manual Transmission
Optional
Optional Transmission:
6-Speed Automatic Transmission (with Paddle Shifters on some models)
Features
Transmission Design:
Designed for sporty engagement and optimal power delivery to the rear wheels.
📐 Dimensions
Exterior
Length:
Approx. 164.2 - 164.4 inches (4170-4176 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 50.6 - 50.8 inches (1285-1290 mm)
Wheelbase:
Approx. 101.2 inches (2570 mm)
Weights
Curb Weight:
Approx. 2700-2800 lbs (1225-1270 kg), varies by transmission and trim
Gvw:
Not specified, but typical for this class
🛡️ Safety Features
Ratings
NHTSA Ratings 2012:
Typically performed well, but specific ratings would need to be checked for each make/model combination and year.
Active Features
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Vehicle Stability Control (VSC) / Electronic Stability Control (ESC), often with a track-oriented mode.
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist (BA)
Passive Features
Airbags:
Front driver and passenger airbags, front side-impact airbags, and front and rear side curtain airbags.
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters.
💡 Technology Features
Infotainment
Infotainment System:
Base models often featured a basic touchscreen infotainment system with AM/FM/CD/MP3, USB connectivity, and Bluetooth. Higher trims may have included navigation and more advanced audio systems.
Driver Assistance
Driver Assistance Features:
Standard safety features included ABS, EBD, BA, TCS, VSC. Advanced driver assistance systems (ADAS) like adaptive cruise control or blind-spot monitoring were not typically available on the 2012 model.
Connectivity
Connectivity Options:
USB input for media playback, auxiliary audio input, Bluetooth for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6-12 months, whichever comes first. Consult manual for specific conditions.
Tire Rotation:
Recommended every 7,500 miles (12,000 km) during oil changes.
Spark Plug Replacement:
iridium spark plugs typically have a longer interval, e.g., 60,000 - 100,000 miles (96,000 - 160,000 km). Consult manual.
Fluid Specifications
Engine Oil Type:
API SN or higher, ILSAC GF-5 or higher, SAE 0W-20 viscosity grade.
Engine Oil Capacity:
Approx. 5.4 US quarts (5.1 liters) with filter change.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent long-life coolant.
Transmission Fluid Manual:
Hypoid gear oil, SAE 75W-90 API GL-5 (e.g., Subaru Extra-S Gear Oil or equivalent).
Transmission Fluid Automatic:
Toyota ATF WS (World Standard) or equivalent.
Differential Fluid:
Hypoid gear oil, SAE 75W-90 API GL-5.
Known Issues
Common Complaints Early Models:
Some early models experienced piston ring land failures under very high-stress conditions (e.g., aggressive track use without proper precautions), though this is not universal. Valve spring issues have also been reported in some cases. Some owners have noted minor oil consumption. The infotainment system in some early models could be basic.
Maintenance Tips:
Regularly check and change engine oil and transmission fluid, especially if used for spirited driving or track use. Ensure proper cooling system maintenance. Monitor for any unusual noises or oil leaks.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru is renowned for its Boxer engines, Symmetrical All-Wheel Drive (though this model is RWD), and rally racing heritage.
Toyota Heritage:
Toyota has a long history of reliable and well-engineered vehicles, with iconic sports cars like the Supra and AE86 Corolla.
Model Evolution
Genesis Project:
Developed from a joint project between Subaru and Toyota, codenamed 'Subaru 86'.
Platform Sharing:
Shares a common platform, engine (with Subaru tuning), and chassis design, with styling and minor tuning differences between each brand's offering.
Production
Production Plant:
Gunma Manufacturing Plant, Subaru's main factory in Ota, Gunma, Japan.
Launch Year:
The model was unveiled in late 2011 and released in 2012 in most major markets.
🏆 Awards & Recognition
Recognitions
Initial Reception:
Received widespread praise for its driving dynamics, affordability, and return of accessible RWD sports car motoring.
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