๐ท๏ธ Basic Information Identification Make: Ford Model: Expedition Year: 2016 Market Segment: Full-Size SUV Codes Chassis Code: UN171 ๐ Introduction Market Position Vehicle Class: Full-size, body-on-frame SUV Target Audience: Families, towing needs, luxury SUV segment Competitive Analysis Key Competitors: Chevrolet Tahoe/Suburban, GMC Yukon/Yukon XL, Toyota Sequoia, Nissan Armada, Dodge Durango. Key Features Vehicle Platform: Based on the Ford F-150 pickup truck platform (F-150 based chassis) Body Style: Full-size SUV with three rows of seating Drivetrain Options: Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD) ๐ Manual Details Coverage Areas Models Covered: All 2016 Ford Expedition models and trims Repair Scope: A-Z, all repairs Page Count Estimated Page Count: Extensive (typically 2000+ pages for full factory service manuals) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, engine controls, fuel system, exhaust system, cooling system, lubrication system, starting system, charging system, ignition system, transmission (6R80 automatic), transfer case (if applicable), driveline. Chassis: Brakes (hydraulic, ABS, EBD, stability control), steering (power steering, electric power steering assist), suspension (front independent, rear solid axle), wheels, tires, chassis control systems. Body: Body structure, exterior panels, doors, windows, mirrors, interior trim, seating systems, HVAC, lighting, wipers, horns. Electrical: Wiring diagrams, power distribution, lighting systems, instrument cluster, audio systems, navigation, security systems, comfort features, driver assistance systems, diagnostic connectors (OBD-II). Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections, belt inspections, spark plug replacement intervals. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation, scan tool usage, component testing. Repair Procedures: Step-by-step instructions for component removal, installation, overhaul, and adjustment for all major systems. Includes torque specifications, special tool requirements. Component Overhaul: Detailed instructions for rebuilding engines, transmissions, differentials, brake calipers, power steering pumps, etc. Electrical Repairs: Wiring harness repair, component replacement, circuit testing, module programming/reconfiguration. Technical Depth Diagnostic Capabilities: Advanced, including symptom analysis, component-level testing, and wiring schematic interpretation. Repair Completeness: Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls. Special Tooling: Lists and diagrams for all Ford-specific and specialized tools required for repairs. Specifications: Precise technical specifications, tolerances, and clearances for all components. ๐ Manual Specifications File Format Digital Format: PDF Searchability: Searchable text content for quick information retrieval Print Quality Image Resolution: High-resolution images, diagrams, and schematics Binding Type Digital Binding: N/A (Digital) Paper Type Digital Paper Type: N/A (Digital) โ๏ธ Engine Specifications Primary Engine Engine Type: 3.5L EcoBoost V6 Twin-Turbocharged Gasoline Engine Code: EcoBoost 3.5L V6 Performance Horsepower: 365 hp @ 5000 rpm Torque: 420 lb-ft @ 2500 rpm Fuel System Fuel Delivery: Direct Injection Fuel Type: Unleaded gasoline Engine Capacity Displacement: 3.5 Liters (3496 cc) ๐ง Transmission Standard Transmission Type: 6-speed SelectShift Automatic Transmission Transmission Code: 6R80 Optional Optional Transmission: N/A (6R80 was standard across all trims) Features Transmission Features: Sequential manual shifting capability via paddle shifters or gear selector. Fluid Specification Transmission Fluid Type: MERCON LV Automatic Transmission Fluid (ATF) ๐ Dimensions Exterior Wheelbase: 119.4 inches Length: 208.4 inches Width: 79.9 inches Height: 77.0 inches Cargo Cargo Volume Behind 3Rd Row: 42.6 cu ft Cargo Volume Behind 2Nd Row: 81.5 cu ft Cargo Volume Behind 1St Row: 110.9 cu ft Weights Curb Weight Rwd: Approx. 5,679 lbs Curb Weight 4Wd: Approx. 5,865 lbs Towing Capacity: 8,500 lbs (when properly equipped with tow package) ๐ก๏ธ Safety Features Ratings NHTSA Overall Safety Rating: 4-Star (may vary slightly by configuration/testing year, typically 4-star frontal/side, 3-star rollover) Active Features Stability Control: Electronic Stability Control (AdvanceTrac with Roll Stability Control) Traction Control: Traction Control System (TCS) ABS: Anti-lock Braking System (ABS) Brake Assist: Emergency Brake Assist Blind Spot Monitoring: Available (BLIS - Blind Spot Information System) Rearview Camera: Standard Passive Features Airbags: Front airbags, front side-impact airbags, Safety Canopyยฎ side-curtain airbags for all three rows. Seatbelts: 3-point seatbelts with pretensioners, LATCH (Lower Anchors and Tethers for CHildren) system. ๐ก Technology Features Infotainment Infotainment System Name: SYNC with MyFord Touch Infotainment Features: Voice-activated controls, touchscreen interface, Bluetooth connectivity, USB ports, optional navigation system. Driver Assistance Adaptive Cruise Control: Available Parking Assist: Available (Parking Assist System) Lane Departure Warning: Available Connectivity Connectivity Options: SYNC AppLink, 911 Assist, Wi-Fi hotspot (optional). ๐ง Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months (whichever comes first) using synthetic blend or full synthetic oil as recommended. Air Filter Replacement: Every 30,000 miles or as needed based on inspection. Cabin Air Filter Replacement: Every 15,000 miles or annually. Spark Plug Replacement: Platinum spark plugs typically rated for 100,000 miles. Check manual for specific recommendations. Fluid Specifications Engine Oil Type: SAE 5W-30 (Full Synthetic Recommended) Engine Oil Capacity: 6.0 quarts (5.7 liters) with filter change Coolant Type: Ford Premium Engine Coolant (Gold Color) Brake Fluid Type: DOT 3 Known Issues Common Issues...
Step-by-step instructions for component removal, installation, overhaul, and adjustment for all major systems. Includes torque specifications, special tool requirements.
Component Overhaul:
Detailed instructions for rebuilding engines, transmissions, differentials, brake calipers, power steering pumps, etc.
Every 7,500 miles or 12 months (whichever comes first) using synthetic blend or full synthetic oil as recommended.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles or annually.
Spark Plug Replacement:
Platinum spark plugs typically rated for 100,000 miles. Check manual for specific recommendations.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Full Synthetic Recommended)
Engine Oil Capacity:
6.0 quarts (5.7 liters) with filter change
Coolant Type:
Ford Premium Engine Coolant (Gold Color)
Brake Fluid Type:
DOT 3
Known Issues
Common Issues Powertrain:
Potential for turbocharger wastegate rattle on the 3.5L EcoBoost, though less prevalent in later years. Transmission shifting issues can sometimes occur, often related to valve body or solenoid issues.
Common Issues Suspension Steering:
Erratic power steering assist, premature wear of front suspension components (ball joints, tie rods) due to vehicle weight.
Common Issues Electrical:
Infotainment system glitches, issues with door lock actuators, and occasional battery drain problems.
๐ Vehicle History
Brand Heritage
Ford Legacy:
Ford has a long history of producing durable and capable trucks and SUVs since the early 20th century.
Model Evolution
Expedition Introduction:
The Expedition was introduced for the 1997 model year as a replacement for the Ford Bronco and a larger alternative to the Ford Explorer.
Generation 2015 2017:
The 2015 model year marked the introduction of the third generation of the Expedition, featuring a lighter aluminum body and the introduction of the EcoBoost V6 engine as the primary powerplant.
Production
Manufacturing Plant:
Kentucky Truck Plant in Louisville, Kentucky
๐ Awards & Recognition
Recognitions
Previous Awards:
The Ford Expedition has historically been recognized for its towing capability and family-hauling prowess. While specific awards for the 2016 model year may vary, it consistently ranked well in consumer satisfaction surveys for its class.
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