🏷️ Basic Information Identification Make: Porsche Model: 928 Generation Generation Identifier: First Generation (all model years covered by manual) Codes Product Code: 77-95 Porsche 928 Repair Service Workshop Manual 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer (GT) Original Market Positioning: Priced as a premium performance luxury coupe, competing with top-tier European sports cars and luxury sedans. Aimed at a sophisticated clientele valuing performance, comfort, and advanced engineering. Competitive Analysis Key Competitors Of The Era: Ferrari 400/412, Aston Martin V8 Vantage, BMW 6 Series (E24), Mercedes-Benz SEC coupes, Jaguar XJ-S. Key Features Unique Selling Propositions: Front-engine, rear-transaxle layout for optimal weight distribution; innovative transaxle design; powerful V8 engine; advanced (for its time) safety features; luxurious and comfortable interior; distinctive styling. Manual Benefit Proposition: Empowers owners with the knowledge to perform DIY repairs, saving significant costs on maintenance and repairs. Provides detailed, factory-accurate information for accurate diagnosis and execution of service tasks. 📋 Manual Details Coverage Areas Applicable Model Years: 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 Engine Variants Covered: All 928 engine variants for the specified years, including initial V8 configurations and later larger displacement V8s (e.g., 4.5L, 4.7L, 5.0L, 5.4L). Page Count Estimated Page Count: Highly comprehensive, likely exceeding 1500 pages based on the extensive model year coverage and detail level expected from a factory service manual. Actual page count not specified but implied to be extensive. Manual Type Manual Type: Factory Service and Repair Workshop Manual Language Language: English Format File Format: PDF / Rar 📖 Manual Coverage Systems Covered Powertrain: Engine (service, repair, diagnostics), Fuel Injection System (Bosch LE2-Jetronic, L-Jetronic variants, CIS), Cooling System, Exhaust System, Transmission (manual and automatic transaxle options), Differential, Axle and Drive components. Chassis And Suspension: Brake System (including ABS on later models), Suspension (front and rear transaxle suspension, alignment), Steering System, Wheels and Tires. Electrical And Electronics: Complete Electrical System Schematics, Lighting, Ignition System, Engine Control System (ECU diagnostics and troubleshooting), Battery, Starting and Charging Systems, Instrumentation, Audio Systems, Climate Control Electronics. Body And Interior: Chassis and Body (construction, repair, panels), Restraint System (airbags and seatbelts), Interior Trim, Seats, Doors, Glass, HVAC (Heater/Air Conditioning) System. Procedures Included Maintenance And Tune Up: General Maintenance, Periodic Lubrication, Oil Changes, Filter Replacements (oil, air, fuel), Spark Plug Replacement, Fluid Level Checks and Top-offs. Diagnostic And Repair: Troubleshooting (systematic fault finding), Component Removal and Installation, Major Engine Overhauls, Transmission Rebuilds, Brake Component Servicing, Electrical System Diagnosis and Repair. Special Procedures: Component specifications, torque values, diagnostic trouble codes (DTCs) if applicable to the era, specialized tool requirements, calibration procedures. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance and routine service to in-depth diagnostics and complete mechanical and electrical system overhauls. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) and RAR (compressed archive), indicating digital delivery. Adobe Reader compatibility is required. Print Quality Digital Quality Assessment: Expected to be high quality, with clear diagrams, illustrations, and readable text, as is standard for factory service manuals. Searchable text functionality is a common feature of well-produced PDF manuals. Binding Type Delivery Method: Digital Download (PDF/Rar). No physical binding information is applicable. Paper Type Digital Media: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Displacement Range: 4.5L (4477 cc) to 5.4L (5388 cc) Engine Configuration: V8 (90-degree) Engine Code Examples: Z81.00 (4.5L), Z82.00 (4.7L), Z85.00 (5.0L - early US spec), Z86.00 (5.0L - later US spec), Z87.00 (5.4L). Performance Horsepower Range: Approximately 220 hp (early US spec) to over 320 hp (later 5.4L 'S' models). Torque Range: Approximately 260 lb-ft to over 340 lb-ft. Fuel System Fuel Delivery System: Mechanical Fuel Injection (Bosch K-Jetronic / CIS - Continuous Injection System) for most of the production run, later models may have incorporated electronic fuel injection (e.g., Bosch Motronic). Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transaxle Optional Optional Transmission Type: 3-speed Automatic Transaxle (e.g., Porsche Automatic Transmission - PAT, or ZF 4HP-22 on later models) Features Transaxle Layout: Rear Transaxle (integrating transmission, differential, and final drive). This contributes to the car's near 50/50 weight distribution. Fluid Specifications Automatic Transmission Fluid: Typically Dexron III or equivalent, though specific Porsche specifications should be consulted. Capacity around 8-10 liters. Manual Transmission Fluid: GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90. Capacity around 2.5-3 liters. 📐 Dimensions Exterior Length: Approx. 4680 mm (184.3 in) Width: Approx. 1725 mm (67.9 in) Height: Approx. 1280 mm (50.4 in) Weights Curb Weight Range: Approx. 1500 kg to 1700 kg (3300 lbs to 3750 lbs) depending on model year and equipment. Gross Vehicle Weight Rating: Not typically specified in detail as a single number but implied by payload...
First Generation (all model years covered by manual)
Codes
Product Code:
77-95 Porsche 928 Repair Service Workshop Manual
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer (GT)
Original Market Positioning:
Priced as a premium performance luxury coupe, competing with top-tier European sports cars and luxury sedans. Aimed at a sophisticated clientele valuing performance, comfort, and advanced engineering.
Competitive Analysis
Key Competitors Of The Era:
Ferrari 400/412, Aston Martin V8 Vantage, BMW 6 Series (E24), Mercedes-Benz SEC coupes, Jaguar XJ-S.
Key Features
Unique Selling Propositions:
Front-engine, rear-transaxle layout for optimal weight distribution; innovative transaxle design; powerful V8 engine; advanced (for its time) safety features; luxurious and comfortable interior; distinctive styling.
Manual Benefit Proposition:
Empowers owners with the knowledge to perform DIY repairs, saving significant costs on maintenance and repairs. Provides detailed, factory-accurate information for accurate diagnosis and execution of service tasks.
All 928 engine variants for the specified years, including initial V8 configurations and later larger displacement V8s (e.g., 4.5L, 4.7L, 5.0L, 5.4L).
Page Count
Estimated Page Count:
Highly comprehensive, likely exceeding 1500 pages based on the extensive model year coverage and detail level expected from a factory service manual. Actual page count not specified but implied to be extensive.
Manual Type
Manual Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF / Rar
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (service, repair, diagnostics), Fuel Injection System (Bosch LE2-Jetronic, L-Jetronic variants, CIS), Cooling System, Exhaust System, Transmission (manual and automatic transaxle options), Differential, Axle and Drive components.
Chassis And Suspension:
Brake System (including ABS on later models), Suspension (front and rear transaxle suspension, alignment), Steering System, Wheels and Tires.
Electrical And Electronics:
Complete Electrical System Schematics, Lighting, Ignition System, Engine Control System (ECU diagnostics and troubleshooting), Battery, Starting and Charging Systems, Instrumentation, Audio Systems, Climate Control Electronics.
Body And Interior:
Chassis and Body (construction, repair, panels), Restraint System (airbags and seatbelts), Interior Trim, Seats, Doors, Glass, HVAC (Heater/Air Conditioning) System.
Procedures Included
Maintenance And Tune Up:
General Maintenance, Periodic Lubrication, Oil Changes, Filter Replacements (oil, air, fuel), Spark Plug Replacement, Fluid Level Checks and Top-offs.
Diagnostic And Repair:
Troubleshooting (systematic fault finding), Component Removal and Installation, Major Engine Overhauls, Transmission Rebuilds, Brake Component Servicing, Electrical System Diagnosis and Repair.
Special Procedures:
Component specifications, torque values, diagnostic trouble codes (DTCs) if applicable to the era, specialized tool requirements, calibration procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance and routine service to in-depth diagnostics and complete mechanical and electrical system overhauls. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) and RAR (compressed archive), indicating digital delivery. Adobe Reader compatibility is required.
Print Quality
Digital Quality Assessment:
Expected to be high quality, with clear diagrams, illustrations, and readable text, as is standard for factory service manuals. Searchable text functionality is a common feature of well-produced PDF manuals.
Binding Type
Delivery Method:
Digital Download (PDF/Rar). No physical binding information is applicable.
Paper Type
Digital Media:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement Range:
4.5L (4477 cc) to 5.4L (5388 cc)
Engine Configuration:
V8 (90-degree)
Engine Code Examples:
Z81.00 (4.5L), Z82.00 (4.7L), Z85.00 (5.0L - early US spec), Z86.00 (5.0L - later US spec), Z87.00 (5.4L).
Performance
Horsepower Range:
Approximately 220 hp (early US spec) to over 320 hp (later 5.4L 'S' models).
Torque Range:
Approximately 260 lb-ft to over 340 lb-ft.
Fuel System
Fuel Delivery System:
Mechanical Fuel Injection (Bosch K-Jetronic / CIS - Continuous Injection System) for most of the production run, later models may have incorporated electronic fuel injection (e.g., Bosch Motronic).
Engine Construction
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transaxle
Optional
Optional Transmission Type:
3-speed Automatic Transaxle (e.g., Porsche Automatic Transmission - PAT, or ZF 4HP-22 on later models)
Features
Transaxle Layout:
Rear Transaxle (integrating transmission, differential, and final drive). This contributes to the car's near 50/50 weight distribution.
Fluid Specifications
Automatic Transmission Fluid:
Typically Dexron III or equivalent, though specific Porsche specifications should be consulted. Capacity around 8-10 liters.
Manual Transmission Fluid:
GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90. Capacity around 2.5-3 liters.
📐 Dimensions
Exterior
Length:
Approx. 4680 mm (184.3 in)
Width:
Approx. 1725 mm (67.9 in)
Height:
Approx. 1280 mm (50.4 in)
Weights
Curb Weight Range:
Approx. 1500 kg to 1700 kg (3300 lbs to 3750 lbs) depending on model year and equipment.
Gross Vehicle Weight Rating:
Not typically specified in detail as a single number but implied by payload capacity.
Wheelbase
Wheelbase:
Approx. 2400 mm (94.5 in)
Cargo
Trunk Volume:
Front trunk (boot) and rear hatch cargo area providing moderate storage for a GT.
🛡️ Safety Features
Ratings
Crash Test Performance:
No standardized NHTSA or Euro NCAP ratings available for this era. Porsche vehicles of this period were built to very high structural integrity standards.
Active Features
Active Safety Features Early:
Four-wheel disc brakes, Anti-lock Braking System (ABS) introduced on later models (e.g., from 1987 onwards), power steering, limited-slip differential (optional on some models).
Factory-fitted radios and cassette players (e.g., Blaupunkt, Becker) with varying levels of sophistication across model years. Early models had basic AM/FM, later models offered better sound systems and EQ.
Driver Assistance
Assistance Systems:
ABS (introduced later), cruise control. Advanced driver-assistance systems (ADAS) as we know them today were not present.
Connectivity
Connectivity Features:
Limited to basic audio system integration. No modern connectivity like Bluetooth, USB, or Apple CarPlay/Android Auto from the factory. Aftermarket solutions are available.
Climate Control
HVAC System:
Automatic climate control (optional on early models, standard on later ones) with a complex system of vacuum-actuated flaps and electric motors. Can be a source of maintenance needs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 12,000-15,000 km (7,500-10,000 miles) or annually, whichever comes first. Consult specific model year recommendations.
Timing Belt Replacement:
Crucial maintenance item. Generally recommended every 60,000-80,000 km (37,000-50,000 miles) or 5 years due to interference engine design. Failure can cause catastrophic engine damage.
Spark Plug Replacement:
Recommended every 30,000-50,000 km (18,000-30,000 miles), depending on plug type (copper, platinum). Later models with electronic ignition may have longer intervals.
Fluid Specifications
Engine Oil Specification:
API SG, SH, or SJ rated synthetic oil. Viscosity typically 0W-40, 5W-40, or 5W-50 depending on climate. Capacity approximately 8.5 liters (9 US quarts).
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Porsche specifies its own coolant or compatible alternatives. Capacity around 12-15 liters.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Regular flushing (every 2-3 years) is recommended to maintain performance and prevent corrosion.
Known Issues
Common Wear Items:
Timing belt, water pump, fuel pressure regulators, fuel injectors (especially on CIS systems), vacuum lines, fuel accumulator, shock absorbers, brake components, wheel bearings, HVAC blower motor and resistors.
Electrical Gremlins:
Age-related issues such as degraded wiring insulation, faulty relays, connector corrosion, and failing instrument cluster components are not uncommon.
Body Corrosion:
While generally well-built, susceptible to rust in common areas like wheel arches, rocker panels, and around windows if not properly maintained or garaged.
📚 Vehicle History
Brand Heritage
Porsche Heritage:
Porsche AG, a German automobile manufacturer renowned for its high-performance sports cars, luxury vehicles, and racing pedigree. Founded by Ferdinand Porsche.
Model Evolution
928 Development:
Conceived as a successor to the air-cooled 911, intended to be a more modern, luxurious, and comfortable GT. Developed from the late 1960s, launched in 1977. Designed by Wolfgang Meier.
Key Evolutionary Changes:
Engine displacement increase (4.5L to 5.4L), introduction of 4-valve cylinder heads (GTS model), addition of ABS, updated interior and exterior styling, manual and automatic transmission refinements.
Production
Production Period:
1977-1995
Production Volume:
Approximately 61,000 units produced over its 18-year lifespan.
Manufacturing Location:
Stuttgart-Zuffenhausen, Germany
🏆 Awards & Recognition
Recognitions
Automotive Journalism Acclaim:
Consistently praised by automotive journalists for its engineering, performance, and luxury GT capabilities upon its introduction and throughout its production run. Won 'Motor Trend Car of the Year' for 1978 in the US.
Ratings
Design And Engineering Awards:
Often cited for its groundbreaking front-engine V8 layout combined with a rear transaxle, a layout that influenced subsequent Porsche designs and GT cars.
Certifications
Manual Certification:
Factory Certified (indicates it's an official Porsche document). Verified authenticity for workshop use.
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