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BMW 3 Series 325i Convertible 84-90 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Convertible Model Variant: 325i Codes Chassis Code: E30 Engine Code Range: M20B25 👋 Introduction Market Position Segment: Compact Luxury Sports Convertible Reputation: Known for its engaging driving dynamics, build quality, and iconic styling Competitive Analysis Competitors: Porsche 944, Mercedes-Benz 190SL, Alfa Romeo Spider, Audi Cabriolet Key Features Styling: Classic BMW design language with signature Hofmeister kink and kidney grille Driving Dynamics: Rear-wheel drive, balanced chassis, responsive steering Convertible Experience: Engaging open-top driving with a well-engineered soft-top mechanism 📋 Manual Details Coverage Areas Applicable Years: 1984, 1985, 1986, 1987, 1988, 1989, 1990 Page Count Total Pages: 550 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (Diagnosis, disassembly, assembly, inspection, repair, overhaul) Engine Electrical: Yes (Ignition, fuel injection, sensors, ECU, starting system, charging system) Transmission Manual: Yes (Diagnosis, removal, installation, overhaul) Transmission Automatic: Yes (Diagnosis, removal, installation, overhaul) Drivetrain And Axles: Yes (Clutch, driveshaft, differential, axles) Suspension And Steering: Yes (Front suspension, rear suspension, steering gear, power steering) Brakes System: Yes (Front brakes, rear brakes, parking brake, ABS - if equipped) Fuel System: Yes (Fuel tank, fuel pump, fuel injectors, fuel lines) Cooling System: Yes (Radiator, water pump, thermostat, coolant hoses) Exhaust System: Yes (Manifold, catalytic converter, mufflers, pipes) Electrical System Components: Yes (Battery, alternator, starter, lighting, horns, wipers) Body And Chassis: Yes (Body panels, doors, hood, trunk, convertible top mechanism) Interior And Trim: Yes (Seats, dashboard, door panels, carpeting) HVAC System: Yes (Heating, ventilation, air conditioning) Convertible Top System: Yes (Operation, maintenance, repair of the soft top mechanism) Procedures Included Scheduled Maintenance: Yes (Oil changes, filter replacements, inspections) Troubleshooting: Yes (Diagnostic charts, symptom-based troubleshooting) Component Removal Installation: Yes (Step-by-step guides for most components) Overhaul Rebuild: Yes (Detailed instructions for engine and transmission rebuilds) Torque Specifications: Yes (Critical for engine and chassis fasteners) Wiring Diagrams: Yes (Comprehensive electrical schematics) Body Repair Procedures: Yes (Including panel replacement, rust repair guidance) Electrical Component Testing: Yes (Testing of sensors, actuators, relays) Technical Depth Depth: Comprehensive (Covers routine maintenance to complete engine and transmission rebuilds) Diagnostic Tools: Information on necessary diagnostic tools and procedures Diagnostic Codes: Information on retrieving and interpreting diagnostic trouble codes (if applicable via OBD-I) 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (Likely text-searchable PDF) Compatibility: Viewable on most computers, tablets, and smartphones with a PDF reader. Print Quality Quality: High-resolution scans of original documentation Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, SOHC (M20 engine family) Displacement: 2.5 Liters (2494 cc) Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 8.5:1 or 9.4:1 (depending on market/variant) Performance Horsepower: 171 hp @ 5800 rpm (approx.) Torque: 167 lb-ft @ 4300 rpm (approx.) Fuel System Fuel Delivery: Bosch L-Jetronic (later Motronic) Fuel Injection Fuel Type: Unleaded Gasoline (Premium Octane recommended) Lubrication Oil Type: Refer to manual for specific BMW LL-98 or equivalent synthetic oil (e.g., 5W-30, 10W-40) Oil Capacity: Approx. 5.5 Liters (with filter change) 🔧 Transmission Standard Type: Getrag 260 5-speed Manual Transmission Optional Type: ZF 4HP22 4-speed Automatic Transmission Features Clutch: Hydraulically actuated single dry plate clutch Transmission Fluid Manual: BMW MTF LT-2 or equivalent GL-4 gear oil (e.g., 75W-90) Transmission Fluid Automatic: Dexron III / Mercon or equivalent ATF 📐 Dimensions Exterior Length: Approx. 4360 mm (171.7 in) Width: Approx. 1675 mm (65.9 in) Height: Approx. 1370 mm (53.9 in) Wheelbase: Approx. 2570 mm (101.2 in) Weights Curb Weight: Approx. 1370 kg (3020 lbs) for manual, slightly more for automatic 🛡️ Safety Features Ratings Crash Testing: Tested by NHTSA and IIHS, though specific ratings for this convertible era may vary. Active Features ABS: Optional Anti-lock Braking System (ABS) on later models Braking System Type: Front ventilated discs, rear solid discs Passive Features Airbags: Driver airbag standard, passenger airbag optional or unavailable on early models. Rollover Protection: Integrated roll-over protection structure behind seats 💡 Technology Features Infotainment Audio System: Factory cassette or radio systems; upgrades common Climate Control: Manual or optional automatic climate control Driver Assistance Cruise Control: Optional 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 - 10,000 miles or 12 months (refer to manual for precise interval based on driving conditions) Spark Plug Replacement: Every 30,000 - 60,000 miles (depending on spark plug type) Timing Belt Replacement: Not Applicable (M20 engine uses a timing chain) Fluid Specifications Coolant Type: BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol based coolant Brake Fluid Type: DOT 4 (low viscosity recommended) Power Steering Fluid: BMW Power Steering Fluid (P/N 83 29 0 429 576) or Pentosin CHF 11S/202 Known Issues Heater Core Leaks: Common failure point, leading to coolant smell and fogging windows. Rust Susceptibility: Wheel arches, rocker panels, and...
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BMW 3 Series 325i Convertible 84-90 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series Convertible
Model Variant:
325i
Codes
Chassis Code:
E30
Engine Code Range:
M20B25
👋 Introduction
Market Position
Segment:
Compact Luxury Sports Convertible
Reputation:
Known for its engaging driving dynamics, build quality, and iconic styling
Competitive Analysis
Competitors:
Porsche 944, Mercedes-Benz 190SL, Alfa Romeo Spider, Audi Cabriolet
Key Features
Styling:
Classic BMW design language with signature Hofmeister kink and kidney grille
Driving Dynamics:
Rear-wheel drive, balanced chassis, responsive steering
Convertible Experience:
Engaging open-top driving with a well-engineered soft-top mechanism
📋 Manual Details
Coverage Areas
Applicable Years:
1984, 1985, 1986, 1987, 1988, 1989, 1990
Page Count
Total Pages:
550
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (Diagnosis, disassembly, assembly, inspection, repair, overhaul)
Engine Electrical:
Yes (Ignition, fuel injection, sensors, ECU, starting system, charging system)
Transmission Manual:
Yes (Diagnosis, removal, installation, overhaul)
Transmission Automatic:
Yes (Diagnosis, removal, installation, overhaul)
Drivetrain And Axles:
Yes (Clutch, driveshaft, differential, axles)
Suspension And Steering:
Yes (Front suspension, rear suspension, steering gear, power steering)
Brakes System:
Yes (Front brakes, rear brakes, parking brake, ABS - if equipped)
Fuel System:
Yes (Fuel tank, fuel pump, fuel injectors, fuel lines)
Cooling System:
Yes (Radiator, water pump, thermostat, coolant hoses)
Exhaust System:
Yes (Manifold, catalytic converter, mufflers, pipes)
Electrical System Components:
Yes (Battery, alternator, starter, lighting, horns, wipers)
Body And Chassis:
Yes (Body panels, doors, hood, trunk, convertible top mechanism)
Interior And Trim:
Yes (Seats, dashboard, door panels, carpeting)
HVAC System:
Yes (Heating, ventilation, air conditioning)
Convertible Top System:
Yes (Operation, maintenance, repair of the soft top mechanism)
Procedures Included
Scheduled Maintenance:
Yes (Oil changes, filter replacements, inspections)
Troubleshooting:
Yes (Diagnostic charts, symptom-based troubleshooting)
Component Removal Installation:
Yes (Step-by-step guides for most components)
Overhaul Rebuild:
Yes (Detailed instructions for engine and transmission rebuilds)
Torque Specifications:
Yes (Critical for engine and chassis fasteners)
Wiring Diagrams:
Yes (Comprehensive electrical schematics)
Body Repair Procedures:
Yes (Including panel replacement, rust repair guidance)
Electrical Component Testing:
Yes (Testing of sensors, actuators, relays)
Technical Depth
Depth:
Comprehensive (Covers routine maintenance to complete engine and transmission rebuilds)
Diagnostic Tools:
Information on necessary diagnostic tools and procedures
Diagnostic Codes:
Information on retrieving and interpreting diagnostic trouble codes (if applicable via OBD-I)
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (Likely text-searchable PDF)
Compatibility:
Viewable on most computers, tablets, and smartphones with a PDF reader.
Print Quality
Quality:
High-resolution scans of original documentation
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, SOHC (M20 engine family)
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.5:1 or 9.4:1 (depending on market/variant)
Performance
Horsepower:
171 hp @ 5800 rpm (approx.)
Torque:
167 lb-ft @ 4300 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch L-Jetronic (later Motronic) Fuel Injection
Fuel Type:
Unleaded Gasoline (Premium Octane recommended)
Lubrication
Oil Type:
Refer to manual for specific BMW LL-98 or equivalent synthetic oil (e.g., 5W-30, 10W-40)
Oil Capacity:
Approx. 5.5 Liters (with filter change)
🔧 Transmission
Standard
Type:
Getrag 260 5-speed Manual Transmission
Optional
Type:
ZF 4HP22 4-speed Automatic Transmission
Features
Clutch:
Hydraulically actuated single dry plate clutch
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent GL-4 gear oil (e.g., 75W-90)
Transmission Fluid Automatic:
Dexron III / Mercon or equivalent ATF
📐 Dimensions
Exterior
Length:
Approx. 4360 mm (171.7 in)
Width:
Approx. 1675 mm (65.9 in)
Height:
Approx. 1370 mm (53.9 in)
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1370 kg (3020 lbs) for manual, slightly more for automatic
🛡️ Safety Features
Ratings
Crash Testing:
Tested by NHTSA and IIHS, though specific ratings for this convertible era may vary.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on later models
Braking System Type:
Front ventilated discs, rear solid discs
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or unavailable on early models.
Rollover Protection:
Integrated roll-over protection structure behind seats
💡 Technology Features
Infotainment
Audio System:
Factory cassette or radio systems; upgrades common
Climate Control:
Manual or optional automatic climate control
Driver Assistance
Cruise Control:
Optional
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or 12 months (refer to manual for precise interval based on driving conditions)
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on spark plug type)
Timing Belt Replacement:
Not Applicable (M20 engine uses a timing chain)
Fluid Specifications
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol based coolant
Brake Fluid Type:
DOT 4 (low viscosity recommended)
Power Steering Fluid:
BMW Power Steering Fluid (P/N 83 29 0 429 576) or Pentosin CHF 11S/202
Known Issues
Heater Core Leaks:
Common failure point, leading to coolant smell and fogging windows.
Rust Susceptibility:
Wheel arches, rocker panels, and underbody are prone to rust, especially in humid climates.
Oil Pan Gasket Leaks:
Degradation of the oil pan gasket can lead to oil leaks.
Radiator And Hoses:
Aging plastic and rubber components can lead to leaks and overheating.
Convertible Top Mechanism:
Hydraulic hoses and seals can degrade over time, leading to leaks or slow operation.
📚 Vehicle History
Brand Heritage
Heritage:
BMW's long history of producing driver-focused sports sedans and coupes
Model Evolution
E30 Generation:
The E30 platform, produced from 1982 to 1994, marked a significant evolution for the 3 Series.
Convertible Introduction:
The convertible variant debuted in 1985/1986, offering an open-top experience based on the highly successful E30 coupe.
Production
Production Years E30 Convertible:
1985/1986 - 1993
Manufacturing Location:
Germany (primarily Dingolfing and Munich)
🏆 Awards & Recognition
Recognitions
Classic Status:
Widely regarded as a modern classic, highly sought after by enthusiasts.
Car And Driver Ranking:
Frequently appeared on Car and Driver's '10Best' lists during its production run.
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