audi tt 99-06 Workshop Service and reapir Manual

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🏷️ Basic Information Identification Make: Audi Model: TT Generation: Mk1 Production Years Covered: 1999-2006 Codes Engine Codes: AGQ, APP, ARY, ATC, AUM, AUQ, AWP, BWP, BVR, AMU, APX, BAM, BEA, BFV, BHE, BPF 👋 Introduction Market Position Positioning: The Audi TT Mk1 (Type 8N) was positioned as a premium compact sports coupe and roadster, known for its distinctive Bauhaus-inspired design, agile handling, and turbocharged performance. It competed against vehicles like the Porsche Boxster, BMW Z3/Z4, and Mercedes-Benz SLK. Competitive Analysis Key Competitors: Porsche Boxster, BMW Z3, BMW Z4, Mercedes-Benz SLK, Nissan 300ZX (earlier models), Toyota Supra (earlier models). Key Features Design Philosophy: Iconic 'capsule' design language, blending retro and modern aesthetics. Emphasis on driver engagement and a premium interior experience. Performance Variants: Offered in both front-wheel drive (180 PS/178 bhp) and quattro all-wheel drive (180 PS/178 bhp and 225 PS/221 bhp) configurations, with a later introduction of the more powerful 3.2 VR6 engine. 📋 Manual Details Coverage Areas Main Coverage: Complete workshop service and repair, including electrical wiring diagrams. Page Count Estimated Page Count: Extensive (PDF format allows for high density of information, typically equivalent to 1000+ printed pages for this scope). Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of all listed 1.8T (FWD and Quattro) and 3.2 V6 Quattro engines, including fuel injection, ignition, cooling, lubrication, exhaust, emissions, timing belt/chain, turbocharging, intercooling, and engine mechanicals (cylinder head, block, pistons, crankshaft). Transmission Systems: Coverage of manual and automatic transmissions (if applicable based on specific engine variants), including clutch operation, gearbox internals, shift mechanisms, and differential. Drivetrain Systems: Propeller shafts, rear axles (for Quattro models), front axles, CV joints, and wheel bearings. Suspension Steering Brakes: Front and rear suspension components (struts, shocks, control arms, anti-roll bars), steering rack, power steering system, brake system (discs, calipers, pads, lines, ABS). Body Chassis: Bodywork repair, chassis frame, doors, windows, roof (including convertible mechanisms if applicable), bumpers, and interior trim. Electrical Electronic Systems: Comprehensive coverage with electrical wiring diagrams. Includes engine control units (ECU), lighting, instruments, climate control, audio systems, power windows, central locking, airbags, ABS control, and diagnostic port information. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake fluid flush, coolant replacement, belt inspection/replacement. Repair Procedures: Engine overhaul, transmission repair, suspension component replacement, brake caliper rebuild, steering rack replacement, body panel repair, electrical component diagnostics and replacement. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II), electrical system tracing using wiring diagrams. Technical Specifications: Torque specifications for all fasteners, engine data, fluid capacities and types, electrical system voltages, component dimensions, and tolerances. Technical Depth Depth: In-depth, covering everything from routine maintenance to complete engine and transmission rebuilds, as well as advanced electrical diagnostics and body repair. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and legible diagrams. Designed for easy reading and navigation on digital devices and for printing specific sections. Print Quality Print Readability: Optimized for printing, with clear line drawings, schematics, and photographic reproductions of procedures where applicable. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: VW EA825 (Modular Turbocharged Engine family) Performance 1.8T FWD 148 Bhp: Engine code AGQ. Displacement: 1781cc. Power: 148 bhp @ 5700 rpm. Torque: 162 lb-ft @ 1950 rpm. 1.8T FWD 178 Bhp: Engine codes APP, ARY, AUM. Displacement: 1781cc. Power: 178 bhp @ 5300 rpm. Torque: 173 lb-ft @ 1950 rpm. 1.8T Quattro 180 Bhp: Engine codes ATC, AUQ, AWP, BWP, BVR. Displacement: 1781cc. Power: 178 bhp @ 5300 rpm. Torque: 173 lb-ft @ 1950 rpm. 1.8T Quattro 210 Bhp: Engine codes AMU, APX. Displacement: 1781cc. Power: 207 bhp @ 5800 rpm. Torque: 207 lb-ft @ 2200 rpm. 1.8T Quattro 225 Bhp: Engine codes BAM, BEA, BFV. Displacement: 1781cc. Power: 222 bhp @ 5800 rpm. Torque: 207 lb-ft @ 2200 rpm. (Note: Often marketed as 225 PS). 3.2 V6 Quattro 250 Bhp: Engine codes BHE, BPF. Displacement: 3189cc. Configuration: VR6 (narrow-angle V). Power: 247 bhp @ 6200 rpm. Torque: 236 lb-ft @ 3300 rpm. Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) with Gasoline Direct Injection (GDI) introduced on later 3.2 V6 models. Turbocharged variants utilize advanced fuel mapping and often Bosch Motronic engine management. Engine Design Configuration: Inline-4 (1.8T), VR6 (3.2). Valve Train: DOHC, 5 valves per cylinder (1.8T); DOHC, 4 valves per cylinder (3.2 V6). Forced Induction: Turbocharged (K03 or K04 depending on variant) with intercooler for 1.8T engines. 🔧 Transmission Standard Gearbox Options 1.8T: 5-speed manual (FWD), 6-speed manual (Quattro), Tiptronic automatic (Quattro). Gearbox Options 3.2: 6-speed manual, DSG automatic (Dual-clutch transmission). Optional Optional Transmission Type: Tiptronic automatic and DSG automatic were optional on respective engine...

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Type: Car

Verkoper:

Sku: 472739

Collecties: ALL Audi Featured

Beschikbaarheid: Op voorraad

Labels: 1999 2000 2001 2002 2003 2004 2005 2006 Audi Car Cars Coupe Featured tt

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Model:

Generation:

Production Years Covered:

1999-2006

Codes

Engine Codes:

AGQ, APP, ARY, ATC, AUM, AUQ, AWP, BWP, BVR, AMU, APX, BAM, BEA, BFV, BHE, BPF

👋 Introduction

Market Position

Positioning:

The Audi TT Mk1 (Type 8N) was positioned as a premium compact sports coupe and roadster, known for its distinctive Bauhaus-inspired design, agile handling, and turbocharged performance. It competed against vehicles like the Porsche Boxster, BMW Z3/Z4, and Mercedes-Benz SLK.

Competitive Analysis

Key Competitors:

Porsche Boxster, BMW Z3, BMW Z4, Mercedes-Benz SLK, Nissan 300ZX (earlier models), Toyota Supra (earlier models).

Key Features

Design Philosophy:

Iconic 'capsule' design language, blending retro and modern aesthetics. Emphasis on driver engagement and a premium interior experience.

Performance Variants:

Offered in both front-wheel drive (180 PS/178 bhp) and quattro all-wheel drive (180 PS/178 bhp and 225 PS/221 bhp) configurations, with a later introduction of the more powerful 3.2 VR6 engine.

📋 Manual Details

Coverage Areas

Main Coverage:

Complete workshop service and repair, including electrical wiring diagrams.

Page Count

Estimated Page Count:

Extensive (PDF format allows for high density of information, typically equivalent to 1000+ printed pages for this scope).

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Detailed coverage of all listed 1.8T (FWD and Quattro) and 3.2 V6 Quattro engines, including fuel injection, ignition, cooling, lubrication, exhaust, emissions, timing belt/chain, turbocharging, intercooling, and engine mechanicals (cylinder head, block, pistons, crankshaft).

Transmission Systems:

Coverage of manual and automatic transmissions (if applicable based on specific engine variants), including clutch operation, gearbox internals, shift mechanisms, and differential.

Drivetrain Systems:

Propeller shafts, rear axles (for Quattro models), front axles, CV joints, and wheel bearings.

Suspension Steering Brakes:

Front and rear suspension components (struts, shocks, control arms, anti-roll bars), steering rack, power steering system, brake system (discs, calipers, pads, lines, ABS).

Body Chassis:

Bodywork repair, chassis frame, doors, windows, roof (including convertible mechanisms if applicable), bumpers, and interior trim.

Electrical Electronic Systems:

Comprehensive coverage with electrical wiring diagrams. Includes engine control units (ECU), lighting, instruments, climate control, audio systems, power windows, central locking, airbags, ABS control, and diagnostic port information.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake fluid flush, coolant replacement, belt inspection/replacement.

Repair Procedures:

Engine overhaul, transmission repair, suspension component replacement, brake caliper rebuild, steering rack replacement, body panel repair, electrical component diagnostics and replacement.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II), electrical system tracing using wiring diagrams.

Technical Specifications:

Torque specifications for all fasteners, engine data, fluid capacities and types, electrical system voltages, component dimensions, and tolerances.

Technical Depth

Depth:

In-depth, covering everything from routine maintenance to complete engine and transmission rebuilds, as well as advanced electrical diagnostics and body repair.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF with clear text and legible diagrams. Designed for easy reading and navigation on digital devices and for printing specific sections.

Print Quality

Print Readability:

Optimized for printing, with clear line drawings, schematics, and photographic reproductions of procedures where applicable.

Binding Type

Binding:

Not Applicable (Digital Format)

Paper Type

Paper Quality:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Family:

VW EA825 (Modular Turbocharged Engine family)

Performance

1.8T FWD 148 Bhp:

Engine code AGQ. Displacement: 1781cc. Power: 148 bhp @ 5700 rpm. Torque: 162 lb-ft @ 1950 rpm.

1.8T FWD 178 Bhp:

Engine codes APP, ARY, AUM. Displacement: 1781cc. Power: 178 bhp @ 5300 rpm. Torque: 173 lb-ft @ 1950 rpm.

1.8T Quattro 180 Bhp:

Engine codes ATC, AUQ, AWP, BWP, BVR. Displacement: 1781cc. Power: 178 bhp @ 5300 rpm. Torque: 173 lb-ft @ 1950 rpm.

1.8T Quattro 210 Bhp:

Engine codes AMU, APX. Displacement: 1781cc. Power: 207 bhp @ 5800 rpm. Torque: 207 lb-ft @ 2200 rpm.

1.8T Quattro 225 Bhp:

Engine codes BAM, BEA, BFV. Displacement: 1781cc. Power: 222 bhp @ 5800 rpm. Torque: 207 lb-ft @ 2200 rpm. (Note: Often marketed as 225 PS).

3.2 V6 Quattro 250 Bhp:

Engine codes BHE, BPF. Displacement: 3189cc. Configuration: VR6 (narrow-angle V). Power: 247 bhp @ 6200 rpm. Torque: 236 lb-ft @ 3300 rpm.

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI) with Gasoline Direct Injection (GDI) introduced on later 3.2 V6 models. Turbocharged variants utilize advanced fuel mapping and often Bosch Motronic engine management.

Engine Design

Configuration:

Inline-4 (1.8T), VR6 (3.2).

Valve Train:

DOHC, 5 valves per cylinder (1.8T); DOHC, 4 valves per cylinder (3.2 V6).

Forced Induction:

Turbocharged (K03 or K04 depending on variant) with intercooler for 1.8T engines.

🔧 Transmission

Standard

Gearbox Options 1.8T:

5-speed manual (FWD), 6-speed manual (Quattro), Tiptronic automatic (Quattro).

Gearbox Options 3.2:

6-speed manual, DSG automatic (Dual-clutch transmission).

Optional

Optional Transmission Type:

Tiptronic automatic and DSG automatic were optional on respective engine variants.

Features

Quattro AWD System:

Haldex-based all-wheel-drive system on most Quattro models, providing power to the rear wheels when front wheel slip is detected. Later models (e.g., 3.2) might feature a more advanced Torsen center differential on certain quattro configurations.

📐 Dimensions

Exterior

Coupe Length:

Approx. 4040 mm (159.1 inches)

Roadster Length:

Approx. 4057 mm (159.7 inches)

Width:

Approx. 1774 mm (69.8 inches)

Height:

Approx. 1343 mm (52.9 inches) (Coupe), Approx. 1337 mm (52.6 inches) (Roadster)

Wheelbase:

Approx. 2420 mm (95.3 inches)

Weights

Curb Weight 1.8T FWD:

Approx. 1250-1300 kg (2756-2866 lbs)

Curb Weight 1.8T Quattro:

Approx. 1370-1450 kg (3020-3197 lbs)

Curb Weight 3.2 Quattro:

Approx. 1500-1580 kg (3307-3483 lbs)

Cargo

Coupe Trunk Volume:

Approx. 270 liters (9.5 cubic feet)

Roadster Trunk Volume:

Approx. 190 liters (6.7 cubic feet) with roof up, less when down.

🛡️ Safety Features

Ratings

NHTSA Rating:

Overall: 4 stars (for comparable models of the era). Frontal Driver: 4 stars. Frontal Passenger: 4 stars. Side Impact Driver: 5 stars. Side Impact Rear: 4 stars. (Note: Specific year ratings may vary; consult individual year reports).

Active Features

Standard Anti-lock Braking System (ABS).

Electronic Stability Program (ESP) often standard or optional, especially on Quattro models.

Passive Features

Airbags:

Front airbags, side airbags integrated into seats or doors, and rollover protection (often pop-up hoops for Roadsters).

Seatbelts:

Pretensioning seatbelts with force limiters.

💡 Technology Features

Infotainment

Audio System:

Factory Audi Symphony or Concert radio systems with CD player, often with premium speaker options from Bose. Cassette players were also common in earlier models.

Navigation:

Optional factory navigation system available, typically a DVD-based system in later models.

Driver Assistance

Cruise Control:

Standard cruise control on most models.

Parking Assistance:

Rear parking sensors became available on later models.

Connectivity

Phone Integration:

Optional Bluetooth hands-free phone preparation was available on some later models.

Lighting

Headlights:

Halogen headlights standard, with Xenon (HID) headlights becoming optional or standard on higher trims/later models, offering superior night visibility.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 miles or 12 months, whichever comes first (or based on 'time/distance' service indicator). Check manual for specific engine/year. Synthetic oil is mandatory.

Timing Belt Replacement:

For 1.8T engines, the timing belt should be replaced every 60,000-80,000 miles or 5-7 years, including tensioners and idler pulleys. The 3.2 V6 uses a timing chain, which generally requires less frequent service but should be inspected.

Brake Fluid Replacement:

Typically every 2 years, regardless of mileage.

Coolant Replacement:

Initial fill is long-life, typically requiring replacement every 4 years or 60,000 miles, with subsequent intervals potentially shorter.

Fluid Specifications

Engine Oil 1.8T:

SAE 5W-40, API SM/SN or ACEA A3/B4 compliant synthetic oil. Capacity: Approx. 4.3 liters (4.5 US quarts).

Engine Oil 3.2 V6:

SAE 0W-30 or 5W-30, API SM/SN or ACEA A3/B4 compliant synthetic oil. Capacity: Approx. 6.5 liters (6.9 US quarts).

Coolant:

G12 or G12+ (Purple or Pink) ethylene glycol-based coolant mixed with distilled water (50/50 ratio).

Transmission Fluid Manual:

GL-4 or GL-5 specification manual transmission fluid. Capacity varies by gearbox, consult manual for exact fill.

Transmission Fluid Automatic:

Specific G 052 162 A2 ATF or equivalent for Tiptronic. For DSG, specific DSG fluid is required. Capacity varies.

Known Issues

Ignition Coils:

Early models (especially 1.8T) were prone to ignition coil failure, leading to misfires and rough running. Improved coil designs are available.

Oil Leaks:

Valve cover gasket and oil filter housing leaks are common with age and mileage.

ABS Sensor Failure:

ABS wheel speed sensors can fail, triggering ABS/ESP warning lights.

Haldex AWD Clutch Pack:

The Haldex coupling in Quattro models may require periodic fluid changes and filter maintenance to prevent issues with engagement.

Suspension Components:

Worn control arm bushings, ball joints, and shock absorbers are common wear items due to the car's sporty nature.

Convertible Roof Mechanism:

For Roadsters, the hydraulic system and seals for the convertible top can develop leaks or operational issues over time.

📚 Vehicle History

Brand Heritage

Audi Heritage:

Audi, a German luxury automobile manufacturer, has a long history dating back to the early 20th century, known for its innovation in engineering, quattro all-wheel drive, and sporty luxury vehicles.

Model Evolution

Tt Mk1 Concept To Production:

The TT's design originated from a design study at the 1995 Frankfurt Motor Show. The production version, launched in 1998 (for the 1999 model year), closely followed the concept, quickly gaining iconic status for its radical styling. It was available as a 2+2 coupe and a two-seater roadster.

Mk1 Facelifts And Updates:

Minor styling updates and engine enhancements occurred throughout its production run. The 3.2 V6 model with DSG transmission was a significant addition in later years. A notable early recall addressed potential rear axle instability at high speeds, leading to factory chassis stiffening and ECU updates.

Production

Manufacturing Locations:

Primarily manufactured in Ingolstadt, Germany.

Production Volume:

Total production for the Mk1 generation exceeded 200,000 units worldwide.

🏆 Awards & Recognition

Recognitions

Car Of The Year Awards:

While not winning a specific 'Car of the Year', the Audi TT received numerous accolades for its design, including 'Design of the Year' awards from various automotive publications and design institutions shortly after its launch.

Popular Mechanics Breakthrough Award:

The Audi TT was recognized by Popular Mechanics with a Breakthrough Award for its innovative design and engineering.