Alfa Romeo ALFETTA Service Repair Manual 1973-1987
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🏷️ Basic Information Identification Make: Alfa Romeo Model: Alfetta Model Variants: Alfetta GT, Alfetta GTV, Alfetta Berlina Production Years: 1972-1987 Codes Internal Chassis Codes: Tipo 116 👋 Introduction Market Position Class: Compact executive sports sedan and coupe Target Audience: Enthusiasts, professional mechanics, Alfa Romeo owners seeking self-maintenance and repair capability Competitive Analysis Key Competitors: BMW 3 Series (E21, E30), Mercedes-Benz W123 Coupe/Sedan, Lancia Beta Coupe/HPE, Opel Rekord/Commodore Key Features Design Philosophy: Sporty driving dynamics, Italian design, sophisticated engineering (transaxle layout, De Dion rear axle) Unique Selling Points: Distinctive styling, engaging handling, Alfa Romeo's characteristic engine note 📋 Manual Details Coverage Areas Markets Covered: Global (Europe, North America, others) Model Coverage: All Alfetta models (Berlina, GT, GTV) across all production years and engine variants Page Count Estimated Page Count: Extensive (professionals use implies comprehensive documentation, likely 500+ pages) Manual Type Type: Service and Repair Workshop Manual Language Language: English (inferred from typical professional workshop manuals for global markets) Format Format: PDF 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine rebuild, tuning, troubleshooting, cooling, fuel delivery, exhaust, ignition Transmission And Drivetrain: Clutch, gearbox (transaxle), driveshafts, differential Brakes: Hydraulic system, disc brake assemblies (front and rear), parking brake Electrical System: Ignition, starting, charging, lighting, instrumentation, ancillary electrics, wiring diagrams Suspension And Steering: Front and rear suspension (De Dion rear axle), steering rack, power steering Body And Chassis: Frame construction, body panels, doors, trim, glass Wheels And Tires: Wheel specifications, tire fitment, balancing Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups Repair And Rebuild: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component renewal Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems Diagnostics: Fault finding, symptom analysis, component testing Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format Compatibility: Works on all operating systems (Windows 95 through 8+, macOS, Linux) Searchability: Likely text-searchable PDF for efficient information retrieval Print Quality Image Quality: High quality pictures and diagrams for clarity Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, DOHC (Double Overhead Camshaft) Displacement Options: 1.6L, 1.8L, 2.0L, 2.5L V6 (GTV6) Performance Horsepower Range: Approx. 108 hp (1.6L) to 158 hp (2.0L) for inline-4; 158 hp (2.5L V6) Torque Range: Varies by engine, but tuned for spirited driving. Fuel System Fuel Delivery: Carbureted (Solex, Weber) for early models; Bosch L-Jetronic fuel injection for later models and GTV6. Fuel Type: Unleaded gasoline Engine Management Ignition System: Distributor-based ignition, later models may feature electronic ignition. 🔧 Transmission Standard Type: 5-speed manual transaxle (gearbox and differential integrated at rear) Optional Automatic Transmission: Optional 3-speed automatic available on some models Features Drivetrain Layout: Rear-wheel drive (RWD) with transaxle layout for improved weight distribution Fluid Specification Gearbox Oil Type: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90) 📐 Dimensions Exterior Wheelbase: Approx. 2510 mm (98.8 in) Length: Approx. 4200-4450 mm (165.4-175.2 in) depending on body style Width: Approx. 1670-1700 mm (65.7-66.9 in) Height: Approx. 1360-1390 mm (53.5-54.7 in) Weights Curb Weight: Approx. 1150-1300 kg (2535-2866 lbs) depending on model and equipment Gross Vehicle Weight: Not specified, but typical for class. 🛡️ Safety Features Ratings Crash Test Results: No official standardized crash test ratings from modern agencies available for this era. Active Features Brakes: Four-wheel disc brakes (standard on most models), often with ventilated front discs. Steering: Recirculating ball steering, power steering available on most models. Passive Features Seatbelts: Standard front seatbelts, rear seatbelts may vary by market and option. Body Construction: Monocoque chassis with integrated safety cage elements. 💡 Technology Features Infotainment Radio Cassette: Factory-optional or dealer-fitted radio and cassette players were common. Gauges And Instruments: Comprehensive dashboard with tachometer, speedometer, oil pressure, water temperature, and fuel gauges. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on later models, particularly the GTV6. Connectivity Connectivity Features: None in the modern sense; primarily mechanical and basic electrical systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km (3,000-4,500 miles) or 6-12 months, depending on usage. Major Service Interval: Refer to manual for timing belt replacement (if applicable to specific engine variant), valve adjustments, and other major services. Fluid Specifications Engine Oil Type: SAE 20W-50 or 10W-40 API SG/SF (check manual for exact specification based on engine and climate) Coolant Type: Ethylene glycol-based antifreeze mixture (50/50 with distilled water) Brake Fluid Type: DOT 3 or DOT 4 hydraulic fluid Power Steering Fluid: ATF (Automatic Transmission Fluid) or specific power steering fluid as per manual. Known Issues Rust Corrosion: Common on sills, wheel arches, and floor pans due to age and Italian car construction of the era. Electrical Gremlins: Age-related issues with wiring insulation, connectors, and grounding points. Carburetor Tuning: Requires regular adjustment and cleaning...
Approx. 108 hp (1.6L) to 158 hp (2.0L) for inline-4; 158 hp (2.5L V6)
Torque Range:
Varies by engine, but tuned for spirited driving.
Fuel System
Fuel Delivery:
Carbureted (Solex, Weber) for early models; Bosch L-Jetronic fuel injection for later models and GTV6.
Fuel Type:
Unleaded gasoline
Engine Management
Ignition System:
Distributor-based ignition, later models may feature electronic ignition.
🔧 Transmission
Standard
Type:
5-speed manual transaxle (gearbox and differential integrated at rear)
Optional
Automatic Transmission:
Optional 3-speed automatic available on some models
Features
Drivetrain Layout:
Rear-wheel drive (RWD) with transaxle layout for improved weight distribution
Fluid Specification
Gearbox Oil Type:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2510 mm (98.8 in)
Length:
Approx. 4200-4450 mm (165.4-175.2 in) depending on body style
Width:
Approx. 1670-1700 mm (65.7-66.9 in)
Height:
Approx. 1360-1390 mm (53.5-54.7 in)
Weights
Curb Weight:
Approx. 1150-1300 kg (2535-2866 lbs) depending on model and equipment
Gross Vehicle Weight:
Not specified, but typical for class.
🛡️ Safety Features
Ratings
Crash Test Results:
No official standardized crash test ratings from modern agencies available for this era.
Active Features
Brakes:
Four-wheel disc brakes (standard on most models), often with ventilated front discs.
Steering:
Recirculating ball steering, power steering available on most models.
Passive Features
Seatbelts:
Standard front seatbelts, rear seatbelts may vary by market and option.
Body Construction:
Monocoque chassis with integrated safety cage elements.
💡 Technology Features
Infotainment
Radio Cassette:
Factory-optional or dealer-fitted radio and cassette players were common.
Gauges And Instruments:
Comprehensive dashboard with tachometer, speedometer, oil pressure, water temperature, and fuel gauges.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on later models, particularly the GTV6.
Connectivity
Connectivity Features:
None in the modern sense; primarily mechanical and basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-4,500 miles) or 6-12 months, depending on usage.
Major Service Interval:
Refer to manual for timing belt replacement (if applicable to specific engine variant), valve adjustments, and other major services.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 10W-40 API SG/SF (check manual for exact specification based on engine and climate)
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic fluid
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or specific power steering fluid as per manual.
Known Issues
Rust Corrosion:
Common on sills, wheel arches, and floor pans due to age and Italian car construction of the era.
Electrical Gremlins:
Age-related issues with wiring insulation, connectors, and grounding points.
Carburetor Tuning:
Requires regular adjustment and cleaning for optimal performance if equipped with carburetors.
De Dion Axle Maintenance:
Requires specific attention to universal joints and suspension linkages.
Engine Management:
Fuel injection systems (L-Jetronic) can be sensitive to vacuum leaks and sensor faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
Alfa Romeo S.p.A., Italy
Heritage Focus:
Renowned for sporty driving character and distinctive Italian design.
Model Evolution
Introduction:
Introduced in 1972, replacing the Giulia successor.
Key Developments:
Introduction of Alfetta GT coupe (1974), GTV performance variant, and the V6-powered GTV6 (1980s).
Production
Manufacturing Locations:
Italy (primarily Pomigliano d'Arco)
Production End:
1987, succeeded by the Alfa Romeo 75 (Milano).
🏆 Awards & Recognition
Recognitions
Automotive Press:
Generally praised by automotive press of the era for its driving dynamics and styling, though sometimes criticized for build quality and electrical reliability.
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