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Aprilia Atlantic 500 2002 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2002 Codes Engine Code: M311M (Rotax) 👋 Introduction Market Position Segment: Maxi-scooter, urban commuter, touring. Competitive Analysis Key Competitors 2002: Suzuki Burgman 400/650, Yamaha Majesty 250/400, Honda Silver Wing 600, Piaggio X9 500. Key Features Engine Powerplant: Powerful 500cc single-cylinder engine offering strong acceleration and highway capability. Comfort And Ergonomics: Spacious seating, wind protection via large fairing and windscreen, suitable for longer rides. Storage Capacity: Generous under-seat storage for helmets and other items, often supplemented by glove boxes. Value Proposition Diy Repair Advantage: Empowers owners to perform their own maintenance and repairs, ensuring quality and potentially saving costs. 📋 Manual Details Coverage Areas Coverage Description: Comprehensive service and repair for the Aprilia Atlantic 500 (2002 model year). Page Count Estimated Page Count: 300-500 Manual Type Type: Service & Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine System: Engine disassembly, assembly, tuning, troubleshooting, oil changes, valve adjustments, cooling system service. Transmission System: CVT (Continuously Variable Transmission) maintenance, belt replacement, clutch service, gearbox oil checks and changes. Electrical System: Wiring diagrams, battery maintenance, lighting systems, ignition system troubleshooting, charging system diagnostics. Braking System: Brake fluid replacement, pad and caliper service, hydraulic system inspection, ABS troubleshooting (if applicable). Suspension And Steering: Front fork service, rear shock absorber maintenance, steering head bearing adjustment, wheel alignment checks. Fuel System: Fuel injection system diagnostics, fuel pump and filter replacement, injector cleaning. Bodywork And Chassis: Fairing removal and installation, seat maintenance, chassis inspection, component lubrication. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug replacement, chain/belt adjustment, fluid level checks. Troubleshooting Guide: Step-by-step diagnostics for common starting, running, and electrical issues. Component Overhaul: Detailed procedures for engine rebuilds, transmission overhauls, and major component repairs. Torque Specifications: Precise torque values for all critical fasteners throughout the motorcycle. Technical Depth Depth Level: Comprehensive (from basic owner maintenance to advanced engine rebuilds and electrical diagnostics). 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely includes searchable text for quick information retrieval. Print Quality Printability: Designed for easy printing of individual pages or sections. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC, 4 valves. Displacement: 460 cc (28.1 cubic inches) Bore X Stroke: 92 mm x 69 mm (3.62 x 2.72 inches) Compression Ratio: 10.5:1 Performance Horsepower: Approx. 34.7 HP (25.9 kW) @ 7000 rpm Torque: Approx. 45 Nm (33.2 lb-ft) @ 5500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Keihin or Mikuni throttle body. Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2. Ignition Ignition System: Digital CDI with electronic advance. Cooling System Cooling Method: Liquid-cooled with thermostat-controlled fan. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch: Automatic centrifugal dry clutch. Features Gear Reduction: Variable ratio drive, providing seamless acceleration. Maintenance Transmission Fluid Type: Refer to manual (typically specific scooter transmission fluid or API GL-3/GL-4 gear oil). 📐 Dimensions Exterior Length: Approx. 2250 mm (88.6 inches) Width: Approx. 780 mm (30.7 inches) Height: Approx. 1430 mm (56.3 inches) Wheelbase: Approx. 1570 mm (61.8 inches) Weights Dry Weight: Approx. 190 kg (419 lbs) Gross Vehicle Weight Rating: Refer to manual. Cargo Underseat Storage: Sufficient for two helmets or equivalent luggage. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is assessed differently than cars). Active Features Braking System Type: Dual disc front brakes, single disc rear brake (often with optional ABS on certain markets/trims). Lighting: Halogen headlight, LED taillight, turn signals. Passive Features Frame Construction: Steel underbone frame. Mirrors: Large, adjustable rear-view mirrors for improved visibility. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, clock, warning lights. Driver Assistance ABS Availability: Available on certain market variants, providing enhanced braking stability. Connectivity Charging Port: May feature a 12V accessory socket for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first (refer to manual for precise interval). Air Filter Replacement: Every 10,000 - 15,000 km (6,000 - 9,000 miles) or as needed based on operating conditions. Spark Plug Replacement: Every 15,000 - 20,000 km (9,000 - 12,000 miles). Valve Adjustment Interval: Every 10,000 - 15,000 km (6,000 - 9,000 miles). Fluid Specifications Engine Oil Type: Synthetic 10W-40 motorcycle oil meeting API SG or higher and JASO MA specification. Engine Oil Capacity: Approx. 1.8 - 2.0 Liters (1.9 - 2.1 US quarts) with filter change. Coolant Type: Ethylene glycol-based antifreeze mixture (50/50) with distilled water. Brake Fluid Type: DOT 4. Known Issues Common Wear Items: CVT belt wear, brake pad wear, fork seals, exhaust manifold gaskets, regulator/rectifier. Electrical Quirks: Occasionally reported issues with...
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Aprilia Atlantic 500 2002 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Year:
2002
Codes
Engine Code:
M311M (Rotax)
👋 Introduction
Market Position
Segment:
Maxi-scooter, urban commuter, touring.
Competitive Analysis
Key Competitors 2002:
Suzuki Burgman 400/650, Yamaha Majesty 250/400, Honda Silver Wing 600, Piaggio X9 500.
Key Features
Engine Powerplant:
Powerful 500cc single-cylinder engine offering strong acceleration and highway capability.
Comfort And Ergonomics:
Spacious seating, wind protection via large fairing and windscreen, suitable for longer rides.
Storage Capacity:
Generous under-seat storage for helmets and other items, often supplemented by glove boxes.
Value Proposition
Diy Repair Advantage:
Empowers owners to perform their own maintenance and repairs, ensuring quality and potentially saving costs.
📋 Manual Details
Coverage Areas
Coverage Description:
Comprehensive service and repair for the Aprilia Atlantic 500 (2002 model year).
Page Count
Estimated Page Count:
300-500
Manual Type
Type:
Service & Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Engine disassembly, assembly, tuning, troubleshooting, oil changes, valve adjustments, cooling system service.
Transmission System:
CVT (Continuously Variable Transmission) maintenance, belt replacement, clutch service, gearbox oil checks and changes.
Electrical System:
Wiring diagrams, battery maintenance, lighting systems, ignition system troubleshooting, charging system diagnostics.
Braking System:
Brake fluid replacement, pad and caliper service, hydraulic system inspection, ABS troubleshooting (if applicable).
Suspension And Steering:
Front fork service, rear shock absorber maintenance, steering head bearing adjustment, wheel alignment checks.
Fuel System:
Fuel injection system diagnostics, fuel pump and filter replacement, injector cleaning.
Bodywork And Chassis:
Fairing removal and installation, seat maintenance, chassis inspection, component lubrication.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug replacement, chain/belt adjustment, fluid level checks.
Troubleshooting Guide:
Step-by-step diagnostics for common starting, running, and electrical issues.
Component Overhaul:
Detailed procedures for engine rebuilds, transmission overhauls, and major component repairs.
Torque Specifications:
Precise torque values for all critical fasteners throughout the motorcycle.
Technical Depth
Depth Level:
Comprehensive (from basic owner maintenance to advanced engine rebuilds and electrical diagnostics).
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely includes searchable text for quick information retrieval.
Print Quality
Printability:
Designed for easy printing of individual pages or sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC, 4 valves.
Displacement:
460 cc (28.1 cubic inches)
Bore X Stroke:
92 mm x 69 mm (3.62 x 2.72 inches)
Compression Ratio:
10.5:1
Performance
Horsepower:
Approx. 34.7 HP (25.9 kW) @ 7000 rpm
Torque:
Approx. 45 Nm (33.2 lb-ft) @ 5500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Keihin or Mikuni throttle body.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2.
Ignition
Ignition System:
Digital CDI with electronic advance.
Cooling System
Cooling Method:
Liquid-cooled with thermostat-controlled fan.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch:
Automatic centrifugal dry clutch.
Features
Gear Reduction:
Variable ratio drive, providing seamless acceleration.
Maintenance
Transmission Fluid Type:
Refer to manual (typically specific scooter transmission fluid or API GL-3/GL-4 gear oil).
📐 Dimensions
Exterior
Length:
Approx. 2250 mm (88.6 inches)
Width:
Approx. 780 mm (30.7 inches)
Height:
Approx. 1430 mm (56.3 inches)
Wheelbase:
Approx. 1570 mm (61.8 inches)
Weights
Dry Weight:
Approx. 190 kg (419 lbs)
Gross Vehicle Weight Rating:
Refer to manual.
Cargo
Underseat Storage:
Sufficient for two helmets or equivalent luggage.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is assessed differently than cars).
Active Features
Braking System Type:
Dual disc front brakes, single disc rear brake (often with optional ABS on certain markets/trims).
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Construction:
Steel underbone frame.
Mirrors:
Large, adjustable rear-view mirrors for improved visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, clock, warning lights.
Driver Assistance
ABS Availability:
Available on certain market variants, providing enhanced braking stability.
Connectivity
Charging Port:
May feature a 12V accessory socket for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, whichever comes first (refer to manual for precise interval).
Air Filter Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles) or as needed based on operating conditions.
Spark Plug Replacement:
Every 15,000 - 20,000 km (9,000 - 12,000 miles).
Valve Adjustment Interval:
Every 10,000 - 15,000 km (6,000 - 9,000 miles).
Fluid Specifications
Engine Oil Type:
Synthetic 10W-40 motorcycle oil meeting API SG or higher and JASO MA specification.
Engine Oil Capacity:
Approx. 1.8 - 2.0 Liters (1.9 - 2.1 US quarts) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50) with distilled water.
Brake Fluid Type:
DOT 4.
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, fork seals, exhaust manifold gaskets, regulator/rectifier.
Electrical Quirks:
Occasionally reported issues with the regulator/rectifier leading to battery charging problems. Battery connections should be checked regularly.
Engine Performance:
Some owners report a slightly rough idle or hesitation at low RPMs, often addressable with fuel system cleaning or ignition system checks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for performance motorcycles and scooters.
Model Evolution
Atlantic Lineage:
Part of Aprilia's line of maxi-scooters, designed for comfort, performance, and practicality. The Atlantic series was a significant model for Aprilia in the urban and touring scooter market.
Production
Manufacturing Location:
Italy
Production Years Atlantic 500:
Approx. 2001 - 2008 (with various updates and engine variants).
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific 'awards' are not widely documented for this model year, the Atlantic 500 was generally well-received for its blend of performance, comfort, and practicality in the maxi-scooter segment.
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