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Aprilia Caponord Motorcycle Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005 2006 2007

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🏷️ Basic Information Identification Make: Aprilia Model: Caponord Model Variant: ETV 1000 Codes Chassis Code: AP8114443, AP8115875, AP8127018 Generation Generation Name: First Generation 👋 Introduction Market Position Segment: Sport Touring Motorcycle Competitive Analysis Competitors: BMW R1150GS, Honda VFR800, Yamaha TDM900, Triumph Tiger 955i Key Features Unique Selling Points: V-twin engine, long-distance comfort, versatile touring capability, premium Italian engineering. 📋 Manual Details Coverage Areas Applicable Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Page Count Estimated Page Count: Approximately 300-500 pages (typical for complete workshop manuals) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Lubrication System Chassis: Frame, Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting System, Ignition System, Instrumentation, Wiring Diagrams, ECU and Sensors Bodywork: Fairings, Seat, Fuel Tank, Body Panels, Luggage Systems (if applicable) Procedures Included Routine Maintenance: Oil Change, Filter Replacement, Chain Adjustment, Spark Plug Replacement, Air Filter Cleaning/Replacement, Brake Fluid Flush, Coolant Flush Major Repairs: Engine Overhaul, Transmission Service, Suspension Rebuild, Brake System Repair, Electrical Troubleshooting and Repair Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic connector location Technical Depth Depth: Comprehensive from basic maintenance to complete engine and chassis rebuilds, including detailed torque specifications and electrical schematics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Printability: High-resolution, printable pages for individual sections or the entire manual. Binding Type Binding: Digital (Downloadable PDF format, no physical binding) Paper Type Paper Medium: Digital (Adobe Acrobat Reader required for viewing on PC, MAC, tablets, smartphones) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-Stroke, Liquid-Cooled Displacement: 998 cc (61.0 cu in) Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 10.3:1 Performance Horsepower: Approx. 110-115 hp @ 8,800 rpm Torque: Approx. 72-75 lb-ft @ 6,200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin 54mm throttle bodies Fuel Type: Unleaded gasoline, minimum 95 RON Ignition Ignition System: Digital Electronic Ignition with spark advance Lubrication Oil Type: SAE 10W-40 Synthetic Motorcycle Oil Oil Capacity: Approx. 3.7 Liters (3.9 US qt) with filter change Cooling System Coolant Type: Ethylene glycol-based coolant mixture (50% coolant, 50% distilled water) 🔧 Transmission Standard Transmission Type: 6-Speed Sequential Manual Optional Clutch Type: Wet, Multi-plate Clutch Features Final Drive: O-ring sealed chain drive 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 920 mm (36.2 in) Height: Approx. 1450 mm (57.1 in) Weights Dry Weight: Approx. 228 kg (503 lbs) Wet Weight: Approx. 240 kg (529 lbs) Capacities Fuel Tank Capacity: Approx. 24 Liters (6.3 US gal) Oil Capacity: 3.7 Liters (3.9 US qt) with filter 🛡️ Safety Features Ratings Braking System: Dual 320mm discs with 4-piston calipers (Front), Single 270mm disc with 2-piston caliper (Rear) ABS Availability: Optional ABS system available on certain models/years. Active Features Lighting: Halogen headlamp, LED tail light Passive Features Frame Construction: Aluminum alloy twin-spar frame 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, trip computer, fuel gauge, coolant temperature gauge, warning lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) for enhanced safety. Connectivity Charging System: Alternator with voltage regulator. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 12 months. Valve Clearance Check: Every 10,000 - 15,000 km (6,000 - 9,000 miles) Chain Maintenance: Lubricate and adjust every 1,000 km (600 miles) or as needed. Fluid Specifications Brake Fluid Type: DOT 4 Coolant Type: 50/50 mixture of ethylene glycol and distilled water Known Issues Common Complaints: Some owners reported issues with the regulator/rectifier, fuel pump reliability, and occasional electrical gremlins. Early models sometimes had stator issues. Clutch slave cylinder leaks can occur. Maintenance Tips: Regularly inspect the wiring harness for chafing, especially around the steering head. Keep the battery terminals clean and tight. Proper cooling system maintenance is crucial. 📚 Vehicle History Brand Heritage Brand Origin: Aprilia is an Italian motorcycle manufacturer known for its performance-oriented sport bikes and racing heritage. Model Evolution Caponord Introduction: The Caponord (ETV 1000) was introduced in 2001 as Aprilia's flagship adventure-touring motorcycle, aiming to blend sportbike performance with long-distance comfort and versatility. Production Production Period: 2001-2007 for the ETV 1000 model, followed by the Caponord 1200. 🏆 Awards & Recognition Recognitions Market Reception: Generally well-regarded for its performance and touring comfort, though often considered a niche product compared to more mainstream competitors.
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Aprilia Caponord Motorcycle Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005 2006 2007
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Caponord
Model Variant:
ETV 1000
Codes
Chassis Code:
AP8114443, AP8115875, AP8127018
Generation
Generation Name:
First Generation
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Competitive Analysis
Competitors:
BMW R1150GS, Honda VFR800, Yamaha TDM900, Triumph Tiger 955i
Key Features
Unique Selling Points:
V-twin engine, long-distance comfort, versatile touring capability, premium Italian engineering.
📋 Manual Details
Coverage Areas
Applicable Years:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Page Count
Estimated Page Count:
Approximately 300-500 pages (typical for complete workshop manuals)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Lubrication System
Chassis:
Frame, Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Ignition System, Instrumentation, Wiring Diagrams, ECU and Sensors
Bodywork:
Fairings, Seat, Fuel Tank, Body Panels, Luggage Systems (if applicable)
Procedures Included
Routine Maintenance:
Oil Change, Filter Replacement, Chain Adjustment, Spark Plug Replacement, Air Filter Cleaning/Replacement, Brake Fluid Flush, Coolant Flush
Major Repairs:
Engine Overhaul, Transmission Service, Suspension Rebuild, Brake System Repair, Electrical Troubleshooting and Repair
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic connector location
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and chassis rebuilds, including detailed torque specifications and electrical schematics.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Printability:
High-resolution, printable pages for individual sections or the entire manual.
Binding Type
Binding:
Digital (Downloadable PDF format, no physical binding)
Paper Type
Paper Medium:
Digital (Adobe Acrobat Reader required for viewing on PC, MAC, tablets, smartphones)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-Stroke, Liquid-Cooled
Displacement:
998 cc (61.0 cu in)
Bore X Stroke:
97 mm x 67.5 mm
Compression Ratio:
10.3:1
Performance
Horsepower:
Approx. 110-115 hp @ 8,800 rpm
Torque:
Approx. 72-75 lb-ft @ 6,200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin 54mm throttle bodies
Fuel Type:
Unleaded gasoline, minimum 95 RON
Ignition
Ignition System:
Digital Electronic Ignition with spark advance
Lubrication
Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil
Oil Capacity:
Approx. 3.7 Liters (3.9 US qt) with filter change
Cooling System
Coolant Type:
Ethylene glycol-based coolant mixture (50% coolant, 50% distilled water)
🔧 Transmission
Standard
Transmission Type:
6-Speed Sequential Manual
Optional
Clutch Type:
Wet, Multi-plate Clutch
Features
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 920 mm (36.2 in)
Height:
Approx. 1450 mm (57.1 in)
Weights
Dry Weight:
Approx. 228 kg (503 lbs)
Wet Weight:
Approx. 240 kg (529 lbs)
Capacities
Fuel Tank Capacity:
Approx. 24 Liters (6.3 US gal)
Oil Capacity:
3.7 Liters (3.9 US qt) with filter
🛡️ Safety Features
Ratings
Braking System:
Dual 320mm discs with 4-piston calipers (Front), Single 270mm disc with 2-piston caliper (Rear)
ABS Availability:
Optional ABS system available on certain models/years.
Active Features
Lighting:
Halogen headlamp, LED tail light
Passive Features
Frame Construction:
Aluminum alloy twin-spar frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, trip computer, fuel gauge, coolant temperature gauge, warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) for enhanced safety.
Connectivity
Charging System:
Alternator with voltage regulator.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 12 months.
Valve Clearance Check:
Every 10,000 - 15,000 km (6,000 - 9,000 miles)
Chain Maintenance:
Lubricate and adjust every 1,000 km (600 miles) or as needed.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
50/50 mixture of ethylene glycol and distilled water
Known Issues
Common Complaints:
Some owners reported issues with the regulator/rectifier, fuel pump reliability, and occasional electrical gremlins. Early models sometimes had stator issues. Clutch slave cylinder leaks can occur.
Maintenance Tips:
Regularly inspect the wiring harness for chafing, especially around the steering head. Keep the battery terminals clean and tight. Proper cooling system maintenance is crucial.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian motorcycle manufacturer known for its performance-oriented sport bikes and racing heritage.
Model Evolution
Caponord Introduction:
The Caponord (ETV 1000) was introduced in 2001 as Aprilia's flagship adventure-touring motorcycle, aiming to blend sportbike performance with long-distance comfort and versatility.
Production
Production Period:
2001-2007 for the ETV 1000 model, followed by the Caponord 1200.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its performance and touring comfort, though often considered a niche product compared to more mainstream competitors.
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