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2007 Aprilia ETV1000 Caponord Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: ETV1000 Caponord Year: 2007 Engine Type: V-Twin Vehicle Type: Adventure Touring Motorcycle Codes Chassis Code Indicator: ETV Engine Code Indicator: 1000 👋 Introduction Market Position Market Segment: Premium Adventure Touring Motorcycle Aprilia Heritage Contribution: Leverages Aprilia's racing heritage and engineering prowess in performance motorcycles. Competitive Analysis Key Competitors 2007: BMW R1200GS, KTM 990 Adventure, Yamaha TDM900, Triumph Tiger 1050. Key Features Engine Configuration: Powerful 998cc V-Twin engine derived from Aprilia's RSV Mille sportbike. Suspension Design: Long-travel, adjustable suspension for off-road and on-road capability. Braking System: High-performance braking system, often with ABS as an option. Fuel Capacity: Large fuel tank for extended touring range. Ergonomics: Comfortable, upright riding position suitable for long distances. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Compatible Os: Windows / Macintosh Searchability: Full text searchable PDF 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, diagnosis, and repair of the V-Twin engine. Fuel System: Fuel injection system (throttle bodies, injectors, ECU), fuel pump, fuel filter, fuel lines. Ignition System: Ignition coils, spark plugs, ECU control, timing. Cooling System: Radiator, fans, water pump, thermostat, coolant flow, and pressure testing. Exhaust System: Exhaust headers, catalytic converter (if applicable), mufflers, lambda sensors. Transmission: Clutch operation, gearbox internals, gear selection mechanisms, lubrication. Chassis Frame: Frame inspection, alignment, and repair considerations. Suspension: Front telescopic forks (preload, rebound, compression adjustment), rear monoshock absorber (preload, rebound adjustment), linkage system. Brakes: Front and rear hydraulic disc brakes, brake calipers, master cylinders, brake lines, ABS system (if equipped). Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, tail light, indicators), wiring diagrams, fuses, relays. Instrumentation: Dashboard components, speedometer, tachometer, warning lights, diagnostic indicators. Bodywork: Fairings, tank, seat, fenders, panel removal and installation. Wheels And Tires: Wheel bearing inspection and replacement, tire fitment and pressure recommendations. Controls: Handlebar, throttle control, clutch lever, brake lever, foot controls. Procedures Included Maintenance: Scheduled maintenance intervals, lubrication points, fluid changes (oil, coolant, brake fluid), filter replacements. Troubleshooting: Diagnostic procedures for common malfunctions, fault code interpretation (if applicable). Repair: Step-by-step instructions for component repair and replacement. Disassembly Assembly: Detailed procedures for taking apart and reassembling various motorcycle systems. Torque Specifications: Precise torque values for critical fasteners across all systems. Special Tools: Identification and usage of specialized tools required for certain procedures. Technical Depth Depth Level: Comprehensive Target Audience: Professional technicians and experienced DIY enthusiasts. Diagnostic Capability: Advanced diagnostics including electrical system tracing and component testing. Rebuild Procedures: Detailed rebuild procedures for engine, transmission, and suspension components. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Digital Format Features: Hyperlinked table of contents, bookmark functionality. Print Quality Printability: High-resolution graphics and text optimized for clear printing. Binding Type Binding Type Assumed: N/A (Digital Format) Paper Type Paper Type Assumed: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Displacement: 997.6 cc (60.87 cubic inches) Engine Layout: V-Twin, 60-degree cylinder angle Bore X Stroke: 97.0 mm x 67.5 mm (3.82 in x 2.66 in) Valve Train: Double Overhead Camshafts (DOHC), 4 valves per cylinder Cooling Method: Liquid-cooled Compression Ratio: 11.4:1 Performance Horsepower Estimate: Approximately 113 hp (84 kW) @ 9,000 rpm (manufacturer's claim, may vary) Torque Estimate: Approximately 72.3 lb-ft (98 Nm) @ 7,200 rpm (manufacturer's claim, may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin throttle bodies Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Tank Capacity: 25 Liters (6.6 US gallons) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet, multi-plate, hydraulic actuation Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approximately 2200 mm (86.6 in) Width: Approximately 850 mm (33.5 in) Height: Approximately 1450 mm (57.1 in) Wheelbase: Approximately 1500 mm (59.1 in) Weights Dry Weight: Approximately 213 kg (470 lbs) Wet Weight: Approximately 230 kg (507 lbs) (estimated, with fluids) Seat Height: Approximately 840 mm (33.1 in) 🛡️ Safety Features Ratings ABS: Optional Anti-lock Braking System (ABS) available on some models Active Features Braking System Performance: Dual front discs (e.g., 320 mm) with radial calipers, single rear disc (e.g., 270 mm). Lighting: Halogen headlights, LED tail light, amber incandescent turn signals. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation typical for its era; no integrated infotainment system like modern motorcycles. Dashboard Display: Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meters, and various warning lights. Driver Assistance ABS Availability: Optional ABS system enhances braking safety. Traction Control: No traction control system is featured on this model. Connectivity Connectivity Features: No Bluetooth or smartphone integration. Aftermarket solutions may be available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or annually, whichever comes first. Engine oil: SAE 10W-40 semi-synthetic or fully synthetic motorcycle oil. Filter Replacement Interval: Replace oil filter...
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2007 Aprilia ETV1000 Caponord Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
ETV1000 Caponord
Year:
2007
Engine Type:
V-Twin
Vehicle Type:
Adventure Touring Motorcycle
Codes
Chassis Code Indicator:
ETV
Engine Code Indicator:
1000
👋 Introduction
Market Position
Market Segment:
Premium Adventure Touring Motorcycle
Aprilia Heritage Contribution:
Leverages Aprilia's racing heritage and engineering prowess in performance motorcycles.
Competitive Analysis
Key Competitors 2007:
BMW R1200GS, KTM 990 Adventure, Yamaha TDM900, Triumph Tiger 1050.
Key Features
Engine Configuration:
Powerful 998cc V-Twin engine derived from Aprilia's RSV Mille sportbike.
Suspension Design:
Long-travel, adjustable suspension for off-road and on-road capability.
Braking System:
High-performance braking system, often with ABS as an option.
Fuel Capacity:
Large fuel tank for extended touring range.
Ergonomics:
Comfortable, upright riding position suitable for long distances.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Compatible Os:
Windows / Macintosh
Searchability:
Full text searchable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, diagnosis, and repair of the V-Twin engine.
Fuel System:
Fuel injection system (throttle bodies, injectors, ECU), fuel pump, fuel filter, fuel lines.
Ignition System:
Ignition coils, spark plugs, ECU control, timing.
Cooling System:
Radiator, fans, water pump, thermostat, coolant flow, and pressure testing.
Exhaust System:
Exhaust headers, catalytic converter (if applicable), mufflers, lambda sensors.
Transmission:
Clutch operation, gearbox internals, gear selection mechanisms, lubrication.
Chassis Frame:
Frame inspection, alignment, and repair considerations.
Suspension:
Front telescopic forks (preload, rebound, compression adjustment), rear monoshock absorber (preload, rebound adjustment), linkage system.
Brakes:
Front and rear hydraulic disc brakes, brake calipers, master cylinders, brake lines, ABS system (if equipped).
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, tail light, indicators), wiring diagrams, fuses, relays.
Instrumentation:
Dashboard components, speedometer, tachometer, warning lights, diagnostic indicators.
Bodywork:
Fairings, tank, seat, fenders, panel removal and installation.
Wheels And Tires:
Wheel bearing inspection and replacement, tire fitment and pressure recommendations.
Controls:
Handlebar, throttle control, clutch lever, brake lever, foot controls.
Procedures Included
Maintenance:
Scheduled maintenance intervals, lubrication points, fluid changes (oil, coolant, brake fluid), filter replacements.
Troubleshooting:
Diagnostic procedures for common malfunctions, fault code interpretation (if applicable).
Repair:
Step-by-step instructions for component repair and replacement.
Disassembly Assembly:
Detailed procedures for taking apart and reassembling various motorcycle systems.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Special Tools:
Identification and usage of specialized tools required for certain procedures.
Technical Depth
Depth Level:
Comprehensive
Target Audience:
Professional technicians and experienced DIY enthusiasts.
Diagnostic Capability:
Advanced diagnostics including electrical system tracing and component testing.
Rebuild Procedures:
Detailed rebuild procedures for engine, transmission, and suspension components.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Digital Format Features:
Hyperlinked table of contents, bookmark functionality.
Print Quality
Printability:
High-resolution graphics and text optimized for clear printing.
Binding Type
Binding Type Assumed:
N/A (Digital Format)
Paper Type
Paper Type Assumed:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
997.6 cc (60.87 cubic inches)
Engine Layout:
V-Twin, 60-degree cylinder angle
Bore X Stroke:
97.0 mm x 67.5 mm (3.82 in x 2.66 in)
Valve Train:
Double Overhead Camshafts (DOHC), 4 valves per cylinder
Cooling Method:
Liquid-cooled
Compression Ratio:
11.4:1
Performance
Horsepower Estimate:
Approximately 113 hp (84 kW) @ 9,000 rpm (manufacturer's claim, may vary)
Torque Estimate:
Approximately 72.3 lb-ft (98 Nm) @ 7,200 rpm (manufacturer's claim, may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin throttle bodies
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
25 Liters (6.6 US gallons)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet, multi-plate, hydraulic actuation
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approximately 2200 mm (86.6 in)
Width:
Approximately 850 mm (33.5 in)
Height:
Approximately 1450 mm (57.1 in)
Wheelbase:
Approximately 1500 mm (59.1 in)
Weights
Dry Weight:
Approximately 213 kg (470 lbs)
Wet Weight:
Approximately 230 kg (507 lbs) (estimated, with fluids)
Seat Height:
Approximately 840 mm (33.1 in)
🛡️ Safety Features
Ratings
ABS:
Optional Anti-lock Braking System (ABS) available on some models
Active Features
Braking System Performance:
Dual front discs (e.g., 320 mm) with radial calipers, single rear disc (e.g., 270 mm).
Lighting:
Halogen headlights, LED tail light, amber incandescent turn signals.
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and light weight.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation typical for its era; no integrated infotainment system like modern motorcycles.
Dashboard Display:
Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meters, and various warning lights.
Driver Assistance
ABS Availability:
Optional ABS system enhances braking safety.
Traction Control:
No traction control system is featured on this model.
Connectivity
Connectivity Features:
No Bluetooth or smartphone integration. Aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or annually, whichever comes first. Engine oil: SAE 10W-40 semi-synthetic or fully synthetic motorcycle oil.
Filter Replacement Interval:
Replace oil filter with every oil change.
Air Filter Cleaning Replacement:
Inspect every 6,000 km (3,700 miles), clean or replace as needed.
Spark Plug Replacement:
Replace every 12,000 km (7,500 miles).
Coolant Change Interval:
Flush and replace coolant every 2 years or 24,000 km (15,000 miles).
Brake Fluid Flush:
Flush and replace brake fluid every 2 years.
Chain Lubrication Adjustment:
Lubricate and adjust chain tension every 1,000 km (600 miles) or as needed, especially after riding in wet conditions.
Fluid Specifications
Engine Oil Capacity:
Approximately 3.2 liters (3.4 US quarts) with filter change.
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 recommended for hydraulic brake system.
Clutch Fluid Type:
DOT 4 recommended for hydraulic clutch system.
Fork Oil Type:
Refer to manual for specific viscosity, typically around SAE 5W or 10W.
Transmission Oil Type:
Refer to manual; typically 75W-90 or 80W-90 gear oil if separate, or integrated with engine oil.
Known Issues
Common Issue 1:
Stator/Regulator-Rectifier failures can lead to charging system problems. Early models were more prone; later ones generally improved.
Common Issue 2:
Fuel pump issues or the fuel filter becoming clogged can cause hesitation or stalling.
Common Issue 3:
Some owners report minor electrical gremlins or sensor issues, often related to vibration or corrosion.
Common Issue 4:
Cam chain tensioner wear can lead to rattling noises from the engine.
Common Issue 5:
Water pump seal leaks can occur, requiring replacement.
📚 Vehicle History
Brand Heritage
Aprilia Motorcycle Legacy:
Aprilia is an Italian manufacturer renowned for its success in Grand Prix motorcycle racing and its production of high-performance sportbikes and motorcycles.
Model Evolution
Caponord Introduction:
The ETV1000 Caponord was introduced in 2001 as Aprilia's answer to the growing adventure-touring market, featuring a powerful V-twin engine and versatile capabilities.
2007 Updates:
While specific major overhauls for 2007 are not extensively documented as a complete redesign, the model typically received minor updates and refinements over its production run, including potential ECU mapping changes, suspension tweaks, and cosmetic revisions.
Production
Production Period:
2001-2007 (primarily for the 1000cc model)
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for its powerful engine, comfortable ergonomics, and touring capability, although sometimes criticized for its weight and electrical reliability compared to some competitors.
Ratings
Motorcycle Review Consensus:
Generally well-regarded as a capable and potent long-distance tourer with a sporty edge, often offering good value compared to premium European rivals.
Certifications
Emission Standards:
Compliant with European emission standards applicable for the 2007 model year.
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