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Aprilia Habana Mojito 50 125 150 1999-2012 Service Repair Workshop Manual

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Basic Information Identification Make: Aprilia Model: Habana / Mojito Model Variants: Habana 50, Mojito 50, Habana 125, Mojito 125, Habana 150, Mojito 150 Years Covered: 1999, 2000, 2001, 2002, 2003,...
Type: Motorcycles
Verkoper:
Sku: 466132
Labels: Aprilia Misc
Aprilia Habana Mojito 50 125 150 1999-2012 Service Repair Workshop Manual
Basic Information
Identification
Make: Aprilia
Model: Habana / Mojito
Model Variants: Habana 50, Mojito 50, Habana 125, Mojito 125, Habana 150, Mojito 150
Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Introduction
Market Position
Market Segment: Stylish retro-scooter, popular in urban environments for its distinctive design and ease of use.
Target Audience: Commuters, younger riders, individuals seeking unique styling in a scooter.
Competitive Analysis
Competitors: Vespa ET/LX series, Piaggio Zip/Fly, Kymco Agility, SYM Fiddle.
Key Features
Design Philosophy: Retro-modern aesthetic, chrome accents, flowing bodywork inspired by classic scooters.
Practicality: Under-seat storage, lightweight construction, agile handling for city riding.
Manual Details
Coverage Areas
Language: English
Manual Type: Service Repair Workshop Manual
Format: Digital Download (PDF)
Download Availability: Instant Download
Manual Coverage
Systems Covered
Engine Mechanical: Complete engine assembly, cylinder head, cylinders, pistons, crankshaft, connecting rods, lubrication system, cooling system.
Fuel System: Carburetor(s) (Dell'Orto PHVA/PHVB for 50cc, PHBH for 125/150cc), fuel pump, fuel lines, fuel tank, fuel filter.
Ignition System: CDI unit, ignition coil, spark plug, wiring.
Exhaust System: Exhaust pipe, muffler, catalytic converter (if applicable).
Transmission Drivetrain: Automatic CVT (Continuously Variable Transmission) system, drive belt, variator, clutch, torque converter, final drive gearing.
Brakes: Front disc brake system (caliper, master cylinder, brake lines, rotor), rear drum brake system (brake shoes, mechanism).
Suspension: Front telescopic fork (type, seals, oil), rear shock absorber(s), swingarm.
Steering: Handlebar assembly, steering column, headstock bearings.
Electrical System: Battery, starter motor, generator/alternator, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays.
Bodywork Chassis: Frame, body panels, seat, storage compartments, front fairing, leg shield.
Procedures Included
Maintenance: Routine checks, oil changes, filter replacements, spark plug service, brake adjustments, chain/belt inspection and adjustment.
Troubleshooting: Diagnostic procedures for common performance issues, electrical faults, starting problems, braking system issues.
Repair Rebuild: Detailed step-by-step instructions for engine disassembly and reassembly, transmission servicing, brake component replacement, suspension overhauls.
Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems.
Torque Specifications: Precise torque values for all critical fasteners and engine components.
Technical Depth
Depth: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.
Manual Specifications
File Format
File Format: PDF
Print Quality: High-resolution, printable pages.
Searchability: Searchable text for quick information retrieval.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Page Count
Page Count: Estimated 300+ pages (typical for this level of detail across variants).
Engine Specifications
Primary Engine 50Cc
Engine Type: 2-stroke, single-cylinder, air-cooled.
Displacement: 49.3 cc
Bore X Stroke: 39 mm x 41.4 mm
Compression Ratio: Approx. 7.4:1
Power Output: Approx. 4.2 - 5.0 HP @ 7000 rpm (variant dependent).
Primary Engine 125 150Cc
Engine Type: 4-stroke, single-cylinder, air-cooled.
Displacement 125: 124.9 cc
Displacement 150: 150 cc (likely based on Piaggio LEADER engine architecture).
Power Output 125: Approx. 10.5 - 11.5 HP @ 8000 rpm.
Power Output 150: Approx. 12 - 13 HP @ 7500 rpm.
Performance
Top Speed 50Cc: Limited to approx. 45 km/h (legal restriction for 50cc class).
Top Speed 125Cc: Approx. 90-100 km/h.
Top Speed 150Cc: Approx. 100-110 km/h.
Fuel System
Fuel Delivery 50Cc: Dell'Orto PHVA 12 QD carburetor.
Fuel Delivery 125 150Cc: Dell'Orto PHBH 28 BD or similar for 125/150cc, or Piaggio's P-series carburetors (e.g., 27.5mm).
Fuel Type: Unleaded gasoline (RON 95 recommended).
Fuel Tank Capacity: Approx. 7.5 Liters.
Transmission
Standard
Transmission Type: Automatic centrifugal clutch with V-belt transmission (CVT).
Gear Ratios: Continuously variable, managed by variator and torque converter. Specific ratios determined by variator roller weights and clutch spring tension.
Features
Clutch Type: Automatic dry centrifugal clutch.
Dimensions
Exterior
Length: Approx. 1850 mm.
Width: Approx. 700 mm (at handlebars).
Height: Approx. 1150 mm (at handlebars).
Wheelbase: Approx. 1300 mm.
Weights
Dry Weight 50Cc: Approx. 100 kg.
Dry Weight 125Cc: Approx. 110 kg.
Gross Vehicle Weight Rating: Typically around 250-275 kg.
Wheels Tires
Front Wheel Size: 13-inch.
Rear Wheel Size: 13-inch.
Front Tire Size: 120/60-13.
Rear Tire Size: 130/60-13.
Wheel Bolt Pattern: N/A (typically lug bolts or integrated hub design for scooters).
Safety Features
Ratings
Crash Test Ratings: N/A (Scooters typically not subject to the same rigorous crash testing as automobiles).
Active Features
Braking System: Front disc brake, rear drum brake for optimal stopping power and control in urban conditions.
Passive Features
Lighting: Halogen headlight, LED taillight and brake light, front and rear turn signals for visibility.
Mirrors: Large, adjustable rearview mirrors for enhanced situational awareness.
Technology Features
Infotainment
Instrument Cluster: Analog speedometer, odometer, fuel gauge (on some models), indicator lights for turn signals, high beam, oil level.
Driver Assistance
ABS: Not typically equipped with ABS, particularly on 50cc models. Some higher-spec 125/150cc models might have had optional front ABS in later years, but unlikely.
Connectivity
Usb Charging: Not standard. Aftermarket charging ports may be installed.
Maintenance
Service Intervals
Engine Oil Change 50Cc: Every 2,000 - 3,000 km or annually (pre-mix or separate oil tank system).
Engine Oil Change 125 150Cc: Every 3,000 - 5,000 km or annually.
Transmission Oil Change 125 150Cc: Every 6,000 - 10,000 km.
Air Filter Cleaning Inspection: Every 3,000 - 5,000 km.
Spark Plug Replacement: Every 4,000 - 6,000 km (depending on plug type).
Brake Pad Inspection: Every 3,000 - 5,000 km.
Fluid Specifications
Engine Oil 50Cc 2Stroke Oil: High-quality 2-stroke scooter oil, JASO FD or API TC certified.
Engine Oil 125 150Cc 4Stroke: SAE 5W-40 or 10W-40 synthetic or semi-synthetic scooter oil, API SG/SH/SJ or higher, JASO MA certified.
Transmission Oil 125 150Cc: SAE 75W-90 or 80W-90 gear oil, API GL-4.
Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type: N/A (Air-cooled engines).
Known Issues
Electrical Connections: Corrosion or looseness in wiring harnesses, especially around handlebar and under-seat areas, can lead to intermittent electrical issues.
Carburetor Clogging: 2-stroke models are susceptible to carburetor jetting issues or clogging if fuel quality is poor or the vehicle sits for extended periods.
Cvt Belt Wear: V-belt can wear over time, leading to reduced acceleration and potential slippage; requires periodic inspection and replacement.
Suspension Seals: Front fork seals can degrade, leading to oil leaks and reduced damping performance.
Vehicle History
Brand Heritage
Manufacturer: Aprilia is an Italian manufacturer renowned for its performance motorcycles and scooters.
Model Evolution
Introduction Period: The Habana and Mojito models were introduced in the late 1990s and early 2000s, representing Aprilia's foray into the stylish retro-scooter market.
Design Inspiration: The Mojito, in particular, featured a highly distinctive design with its exposed chrome frame elements, inspired by classic Piaggio Vespa models and art deco styling.
Engine Platforms: Likely utilized Piaggio's proven Hi-Per 2 (50cc 2-stroke) and LEADER (125/150cc 4-stroke) engine platforms, known for their reliability and performance.
Production
Manufacturing Location: Primarily manufactured in Italy.
Awards & Recognition
Recognitions
Awards: No specific widely publicized awards found for these models; appreciated for their unique styling and Italian flair.
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