Aprilia Habana Mojito 50 125 150 2006 All Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Year: 2006 Product Type: Service & Repair Manual Codes Model Variants: 50cc, 125cc, 150cc 👋 Introduction Market Position Segment: Lightweight scooter market, popular for urban commuting and recreational use. Competitive Analysis Competitors: Competes with other scooters of similar displacement from brands like Vespa, Honda, Yamaha, and SYM. Key Features Design Philosophy: Distinctive retro/modern styling, agile handling, and practical features for city riding. Manual Utility: Essential resource for owners aiming to maintain or repair their Aprilia Habana/Mojito scooters, promoting longevity and optimal performance. 📋 Manual Details Coverage Areas Scope: Comprehensive service, repair, and maintenance procedures for all listed models and engine variants. Page Count Estimated Pages: 300+ Manual Type Type: Factory Authorized Service Manual / Workshop Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of engine components, including assembly/disassembly, timing, lubrication, cooling, ignition, and fuel systems for 2-stroke (50cc) and 4-stroke (125cc, 150cc) engines. Transmission: Automatic transmission (CVT) operation, maintenance, fluid changes, and common repair procedures. Brakes: Hydraulic brake system servicing, including disc brake pad replacement, caliper maintenance, hydraulic fluid bleeding, and troubleshooting. Suspension: Front fork (telescopic) and rear shock absorber servicing, including fluid replacement and seal inspection. Electrical: Complete electrical system schematic, wiring diagrams, lighting, ignition system, starter motor, battery charging system, and diagnostic procedures. Fuel System: Carburetor (specific models for each engine size), fuel lines, fuel pump (if applicable), and tank maintenance. Cooling System: Liquid cooling system (for 125cc/150cc models) including radiator, water pump, thermostat, and coolant specifications. Bodywork And Chassis: Body panel removal and installation, seat, handlebars, footrests, and frame inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid flush, coolant checks, tire pressure, chain adjustment (if applicable, though likely belt/CVT). Troubleshooting: Diagnostic flowcharts and common problem identification for engine performance, electrical issues, braking, and starting problems. Engine Rebuild: Detailed step-by-step instructions for engine overhaul, piston replacement, cylinder head service, and valve adjustments (for 4-stroke). Component Replacement: Guidance on replacing wear items like brake pads, clutch components, belts, bearings, and bulbs. Electrical Diagnostics: Testing of ignition coils, stator, battery voltage, and troubleshooting wiring harness faults. Technical Depth Depth: In-depth technical information suitable for both amateur mechanics performing DIY repairs and professional technicians. Covers complete disassembly, inspection, repair, and reassembly of all major vehicle systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: High-resolution graphics and clear text, optimized for printing individual pages or the entire document. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 50Cc Type: Two-stroke, single-cylinder Displacement: 49.3 cc Bore X Stroke: 39.0 mm x 41.4 mm Cooling System: Air-cooled Primary Engine 125Cc Type: Four-stroke, single-cylinder Displacement: 124.8 cc Bore X Stroke: 52.0 mm x 51.8 mm Cooling System: Liquid-cooled Primary Engine 150Cc Type: Four-stroke, single-cylinder Displacement: 151 cc Bore X Stroke: 57.0 mm x 58.6 mm Cooling System: Liquid-cooled Performance Horsepower 125Cc: ~12.2 HP @ 8,500 RPM (approximate, refer to manual for exact spec) Torque 125Cc: ~10.6 Nm @ 7,000 RPM (approximate, refer to manual for exact spec) Fuel System Carburetor 50Cc: Dell'Orto PHVA 12 or similar (specify exact model in manual) Carburetor 125Cc: Dell'Orto PHVA 26 or similar (specify exact model in manual) Carburetor 150Cc: Dell'Orto PHVA 26 or similar (specify exact model in manual) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Features Clutch: Automatic centrifugal clutch Drive: Belt drive to rear wheel Transmission Fluid Spec: Refer to manual for specific CVT fluid type and capacity (typically specialized scooter transmission fluid). 📐 Dimensions Exterior Wheelbase: Refer to manual for specific measurements (typically around 1300-1350 mm) Seat Height: Refer to manual for specific measurements (typically around 770-790 mm) Weights Dry Weight 50Cc: Approx. 98 kg Dry Weight 125Cc: Approx. 110 kg Dry Weight 150Cc: Approx. 115 kg Fuel Tank Capacity: Approx. 7 Liters (refer to manual for exact spec) 🛡️ Safety Features Ratings Safety Compliance: CE marking and compliance with relevant European safety standards for mopeds and motorcycles. Active Features Braking System: Front: Disc brake; Rear: Drum brake (some markets/models may have rear disc). Refer to manual for specific configuration. Lighting: Halogen headlight, taillight, brake lights, and turn signals for visibility. Passive Features Frame Construction: Steel frame providing structural integrity and crash protection. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, odometer, fuel gauge, and indicator lights. Some models may feature a digital clock or trip meter. Driver Assistance Features: Basic scooter technology focused on reliable operation. No advanced driver assistance systems are present. Connectivity Features: No modern connectivity features like Bluetooth or smartphone integration. 🔧 Maintenance Service Intervals Oil Change Frequency: Every 3,000-5,000 km or...
Lightweight scooter market, popular for urban commuting and recreational use.
Competitive Analysis
Competitors:
Competes with other scooters of similar displacement from brands like Vespa, Honda, Yamaha, and SYM.
Key Features
Design Philosophy:
Distinctive retro/modern styling, agile handling, and practical features for city riding.
Manual Utility:
Essential resource for owners aiming to maintain or repair their Aprilia Habana/Mojito scooters, promoting longevity and optimal performance.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive service, repair, and maintenance procedures for all listed models and engine variants.
Page Count
Estimated Pages:
300+
Manual Type
Type:
Factory Authorized Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of engine components, including assembly/disassembly, timing, lubrication, cooling, ignition, and fuel systems for 2-stroke (50cc) and 4-stroke (125cc, 150cc) engines.
Transmission:
Automatic transmission (CVT) operation, maintenance, fluid changes, and common repair procedures.
Brakes:
Hydraulic brake system servicing, including disc brake pad replacement, caliper maintenance, hydraulic fluid bleeding, and troubleshooting.
Suspension:
Front fork (telescopic) and rear shock absorber servicing, including fluid replacement and seal inspection.
Electrical:
Complete electrical system schematic, wiring diagrams, lighting, ignition system, starter motor, battery charging system, and diagnostic procedures.
Fuel System:
Carburetor (specific models for each engine size), fuel lines, fuel pump (if applicable), and tank maintenance.
Cooling System:
Liquid cooling system (for 125cc/150cc models) including radiator, water pump, thermostat, and coolant specifications.
Bodywork And Chassis:
Body panel removal and installation, seat, handlebars, footrests, and frame inspection.
Diagnostic flowcharts and common problem identification for engine performance, electrical issues, braking, and starting problems.
Engine Rebuild:
Detailed step-by-step instructions for engine overhaul, piston replacement, cylinder head service, and valve adjustments (for 4-stroke).
Component Replacement:
Guidance on replacing wear items like brake pads, clutch components, belts, bearings, and bulbs.
Electrical Diagnostics:
Testing of ignition coils, stator, battery voltage, and troubleshooting wiring harness faults.
Technical Depth
Depth:
In-depth technical information suitable for both amateur mechanics performing DIY repairs and professional technicians. Covers complete disassembly, inspection, repair, and reassembly of all major vehicle systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
High-resolution graphics and clear text, optimized for printing individual pages or the entire document.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 50Cc
Type:
Two-stroke, single-cylinder
Displacement:
49.3 cc
Bore X Stroke:
39.0 mm x 41.4 mm
Cooling System:
Air-cooled
Primary Engine 125Cc
Type:
Four-stroke, single-cylinder
Displacement:
124.8 cc
Bore X Stroke:
52.0 mm x 51.8 mm
Cooling System:
Liquid-cooled
Primary Engine 150Cc
Type:
Four-stroke, single-cylinder
Displacement:
151 cc
Bore X Stroke:
57.0 mm x 58.6 mm
Cooling System:
Liquid-cooled
Performance
Horsepower 125Cc:
~12.2 HP @ 8,500 RPM (approximate, refer to manual for exact spec)
Torque 125Cc:
~10.6 Nm @ 7,000 RPM (approximate, refer to manual for exact spec)
Fuel System
Carburetor 50Cc:
Dell'Orto PHVA 12 or similar (specify exact model in manual)
Carburetor 125Cc:
Dell'Orto PHVA 26 or similar (specify exact model in manual)
Carburetor 150Cc:
Dell'Orto PHVA 26 or similar (specify exact model in manual)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Refer to manual for specific CVT fluid type and capacity (typically specialized scooter transmission fluid).
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for specific measurements (typically around 1300-1350 mm)
Seat Height:
Refer to manual for specific measurements (typically around 770-790 mm)
Weights
Dry Weight 50Cc:
Approx. 98 kg
Dry Weight 125Cc:
Approx. 110 kg
Dry Weight 150Cc:
Approx. 115 kg
Fuel Tank Capacity:
Approx. 7 Liters (refer to manual for exact spec)
🛡️ Safety Features
Ratings
Safety Compliance:
CE marking and compliance with relevant European safety standards for mopeds and motorcycles.
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake (some markets/models may have rear disc). Refer to manual for specific configuration.
Lighting:
Halogen headlight, taillight, brake lights, and turn signals for visibility.
Passive Features
Frame Construction:
Steel frame providing structural integrity and crash protection.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, fuel gauge, and indicator lights. Some models may feature a digital clock or trip meter.
Driver Assistance
Features:
Basic scooter technology focused on reliable operation. No advanced driver assistance systems are present.
Connectivity
Features:
No modern connectivity features like Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Every 3,000-5,000 km or annually (refer to manual for exact intervals and engine type).
Air Filter Maintenance:
Inspect every 2,000 km, clean/replace as needed (more frequently in dusty conditions).
Spark Plug Replacement:
Recommended replacement every 5,000-10,000 km (specific plug type and gap in manual).
Brake Fluid Flush:
Every 2 years or as recommended in the manual.
Fluid Specifications
Engine Oil 50Cc:
Specific 2-stroke oil for pre-mix or injection system (e.g., Motul 710 2T, Castrol Power 1 TTS). Refer to manual for exact type and ratio.
Engine Oil 125Cc 150Cc:
Semi-synthetic or fully synthetic 4-stroke scooter engine oil, SAE 10W-40 or 15W-50 (API SG or higher, JASO MA/MA2). Refer to manual for precise specification and capacity.
Coolant 125Cc 150Cc:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water (e.g., Aprilia Coolant, Motul Motocool Expert). Refer to manual for type and capacity.
Known Issues
Common Wear Items:
CVT belt wear, spark plug fouling (especially on 50cc 2-stroke), brake pad wear, carburetor jetting sensitivity, and potential electrical connector corrosion.
Troubleshooting Tips:
The manual provides guidance on diagnosing starting issues, poor acceleration, and overheating, which are common areas of concern for scooters.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and sport scooters.
Model Evolution
Habana Mojito Launch:
The Habana/Mojito line was introduced in the late 1990s and has seen consistent updates, with the 2006 model representing a refined version of its established platform.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its distinctive styling and urban practicality. Customer reviews often highlight its charm and ease of use.
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