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Aprilia Habana Mojito 50 125 150 Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Engine Variants Covered: 50cc, 125cc, 150cc 👋 Introduction Market Position Target Audience: Owners and technicians working on Aprilia Habana and Mojito scooters (50cc, 125cc, 150cc). Value Proposition: Provides comprehensive, authoritative guidance for maintaining and repairing these popular Aprilia models, saving time and money. Competitive Analysis Differentiation: Unlike generic repair guides, this manual is specific to the Aprilia Habana/Mojito, offering precise data and procedures. Key Features Completeness: Covers every aspect from routine maintenance to complex engine rebuilds, offering unparalleled depth. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Downloadable PDF Page Count: Comprehensive (Exact number not specified, but described as 'every Service & Repair Procedure') 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly for all specified variants. Fuel System: Carburetor (or fuel injection for relevant models), fuel pump, fuel lines, fuel tank maintenance and troubleshooting. Ignition System: Spark plug, ignition coil, CDI unit, wiring diagrams, timing specifications. Cooling System: Air cooling system components and maintenance for the 50cc model; liquid cooling system for 125cc/150cc (radiator, fan, coolant, water pump). Exhaust System: Muffler, exhaust pipes, catalytic converter (if applicable), emissions control. Transmission: Automatic transmission (CVT - Continuously Variable Transmission) components, belt replacement, clutch, variator, gearbox oil. Brakes: Front and rear brake systems (disc and/or drum), brake fluid specifications, bleeding procedures, pad/shoe replacement, caliper/master cylinder service. Suspension: Front fork (telescopic) and rear shock absorber service, fork oil specifications, seal replacement. Steering: Handlebar, steering stem, bearings, lubrication, alignment. Electrical System: Battery, starter motor, alternator/generator, lighting (headlight, taillight, turn signals), wiring diagrams, fuses, relays. Chassis And Bodywork: Frame inspection, body panel removal/installation, seat, fairings, trim pieces. Procedures Included Scheduled Maintenance: Detailed maintenance schedules for oil changes, filter replacements, spark plug service, brake checks, drive belt inspection, etc. Troubleshooting: Diagnostic procedures for common problems, fault finding guides based on symptoms. Repair Procedures: Step-by-step instructions for virtually every component and system repair. Disassembly Assembly: Detailed instructions for taking apart and putting back together various components. Torque Specifications: Essential torque values for critical fasteners and bolts. Wiring Diagrams: Comprehensive electrical system wiring diagrams for accurate diagnostics and repairs. Technical Depth Depth Level: In-depth, professional-level coverage suitable for experienced mechanics and dedicated DIY enthusiasts. Diagnostic Focus: Emphasis on diagnostic procedures and identifying root causes of malfunctions. Rebuild Instructions: Detailed instructions for complete engine and component rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text content for quick information retrieval. Printability: Printable pages for easy on-site reference. Digital Access: Instant download and accessible on various digital devices. ⚙️ Engine Specifications Primary Engine 50Cc Engine Type: 2-stroke, single-cylinder, air-cooled Displacement: Approximately 49.4 cc Bore X Stroke: Varies by specific 50cc engine (e.g., 39mm x 41.4mm for some Minarelli variants) Primary Engine 125Cc Engine Type: 4-stroke, single-cylinder, liquid-cooled Displacement: Approximately 124 cc Bore X Stroke: Varies by specific 125cc engine (e.g., 52mm x 58.6mm for some Piaggio variants) Primary Engine 150Cc Engine Type: 4-stroke, single-cylinder, liquid-cooled Displacement: Approximately 150 cc Bore X Stroke: Varies by specific 150cc engine (e.g., 57mm x 58.6mm for some Piaggio variants) Performance Horsepower 50Cc: Typically around 5-7 HP (varies by region and specific engine tune) Horsepower 125Cc: Typically around 10-15 HP (varies by specific engine and tune) Horsepower 150Cc: Typically around 12-18 HP (varies by specific engine and tune) Fuel System Carburetor 50Cc: Likely a 12-17.5mm Dell'Orto or similar carburetor Carburetor 125Cc 150Cc: Likely a 24-28mm carburetor (e.g., Dell'Orto, Keihin) or potentially fuel injected on later models/variants. Fuel Type: Unleaded Gasoline Engine Oil 50Cc Oil Type: 2-stroke oil, pre-mix or oil injection system (refer to manual for specific type and ratio) 125Cc 150Cc Oil Type: 4-stroke motorcycle engine oil, typically SAE 10W-40 or 15W-50, API SG or higher (refer to manual for specific API rating and viscosity) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive System: V-belt driven Gearbox Oil Spec 125Cc 150Cc: SAE 80W-90 hypoid gear oil (refer to manual for specific type and capacity) 📐 Dimensions Exterior Wheelbase: Varies by specific model and year, but generally around 1300-1350 mm. Seat Height: Designed for accessibility, typically around 750-780 mm. Weights Dry Weight 50Cc: Approximately 95-105 kg Dry Weight 125Cc: Approximately 110-125 kg Dry Weight 150Cc: Approximately 115-130 kg Fuel Capacity Fuel Tank Capacity: Approximately 7-9 liters 🛡️ Safety Features Active Features Brakes: Disc brakes on front, often drum or disc on rear depending on model/year. Ensure proper brake fluid (DOT 3 or DOT 4) and pad condition. Lighting: Headlight, taillight, brake light, turn signals for visibility. Passive Features Frame Construction: Steel frame for structural integrity. Tires: Tire sizes vary, but common front is 120/70-12 and rear is 130/60-13. Proper inflation is critical for stability. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge, indicator...
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Type: Motorcycle
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Sku: 466948
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Aprilia Habana Mojito 50 125 150 Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana / Mojito
Engine Variants Covered:
50cc, 125cc, 150cc
👋 Introduction
Market Position
Target Audience:
Owners and technicians working on Aprilia Habana and Mojito scooters (50cc, 125cc, 150cc).
Value Proposition:
Provides comprehensive, authoritative guidance for maintaining and repairing these popular Aprilia models, saving time and money.
Competitive Analysis
Differentiation:
Unlike generic repair guides, this manual is specific to the Aprilia Habana/Mojito, offering precise data and procedures.
Key Features
Completeness:
Covers every aspect from routine maintenance to complex engine rebuilds, offering unparalleled depth.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
Page Count:
Comprehensive (Exact number not specified, but described as 'every Service & Repair Procedure')
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly for all specified variants.
Fuel System:
Carburetor (or fuel injection for relevant models), fuel pump, fuel lines, fuel tank maintenance and troubleshooting.
Ignition System:
Spark plug, ignition coil, CDI unit, wiring diagrams, timing specifications.
Cooling System:
Air cooling system components and maintenance for the 50cc model; liquid cooling system for 125cc/150cc (radiator, fan, coolant, water pump).
Exhaust System:
Muffler, exhaust pipes, catalytic converter (if applicable), emissions control.
Transmission:
Automatic transmission (CVT - Continuously Variable Transmission) components, belt replacement, clutch, variator, gearbox oil.
Brakes:
Front and rear brake systems (disc and/or drum), brake fluid specifications, bleeding procedures, pad/shoe replacement, caliper/master cylinder service.
Suspension:
Front fork (telescopic) and rear shock absorber service, fork oil specifications, seal replacement.
Steering:
Handlebar, steering stem, bearings, lubrication, alignment.
Electrical System:
Battery, starter motor, alternator/generator, lighting (headlight, taillight, turn signals), wiring diagrams, fuses, relays.
Chassis And Bodywork:
Frame inspection, body panel removal/installation, seat, fairings, trim pieces.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules for oil changes, filter replacements, spark plug service, brake checks, drive belt inspection, etc.
Troubleshooting:
Diagnostic procedures for common problems, fault finding guides based on symptoms.
Repair Procedures:
Step-by-step instructions for virtually every component and system repair.
Disassembly Assembly:
Detailed instructions for taking apart and putting back together various components.
Torque Specifications:
Essential torque values for critical fasteners and bolts.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for accurate diagnostics and repairs.
Technical Depth
Depth Level:
In-depth, professional-level coverage suitable for experienced mechanics and dedicated DIY enthusiasts.
Diagnostic Focus:
Emphasis on diagnostic procedures and identifying root causes of malfunctions.
Rebuild Instructions:
Detailed instructions for complete engine and component rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text content for quick information retrieval.
Printability:
Printable pages for easy on-site reference.
Digital Access:
Instant download and accessible on various digital devices.
⚙️ Engine Specifications
Primary Engine 50Cc
Engine Type:
2-stroke, single-cylinder, air-cooled
Displacement:
Approximately 49.4 cc
Bore X Stroke:
Varies by specific 50cc engine (e.g., 39mm x 41.4mm for some Minarelli variants)
Primary Engine 125Cc
Engine Type:
4-stroke, single-cylinder, liquid-cooled
Displacement:
Approximately 124 cc
Bore X Stroke:
Varies by specific 125cc engine (e.g., 52mm x 58.6mm for some Piaggio variants)
Primary Engine 150Cc
Engine Type:
4-stroke, single-cylinder, liquid-cooled
Displacement:
Approximately 150 cc
Bore X Stroke:
Varies by specific 150cc engine (e.g., 57mm x 58.6mm for some Piaggio variants)
Performance
Horsepower 50Cc:
Typically around 5-7 HP (varies by region and specific engine tune)
Horsepower 125Cc:
Typically around 10-15 HP (varies by specific engine and tune)
Horsepower 150Cc:
Typically around 12-18 HP (varies by specific engine and tune)
Fuel System
Carburetor 50Cc:
Likely a 12-17.5mm Dell'Orto or similar carburetor
Carburetor 125Cc 150Cc:
Likely a 24-28mm carburetor (e.g., Dell'Orto, Keihin) or potentially fuel injected on later models/variants.
Fuel Type:
Unleaded Gasoline
Engine Oil
50Cc Oil Type:
2-stroke oil, pre-mix or oil injection system (refer to manual for specific type and ratio)
125Cc 150Cc Oil Type:
4-stroke motorcycle engine oil, typically SAE 10W-40 or 15W-50, API SG or higher (refer to manual for specific API rating and viscosity)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive System:
V-belt driven
Gearbox Oil Spec 125Cc 150Cc:
SAE 80W-90 hypoid gear oil (refer to manual for specific type and capacity)
📐 Dimensions
Exterior
Wheelbase:
Varies by specific model and year, but generally around 1300-1350 mm.
Seat Height:
Designed for accessibility, typically around 750-780 mm.
Weights
Dry Weight 50Cc:
Approximately 95-105 kg
Dry Weight 125Cc:
Approximately 110-125 kg
Dry Weight 150Cc:
Approximately 115-130 kg
Fuel Capacity
Fuel Tank Capacity:
Approximately 7-9 liters
🛡️ Safety Features
Active Features
Brakes:
Disc brakes on front, often drum or disc on rear depending on model/year. Ensure proper brake fluid (DOT 3 or DOT 4) and pad condition.
Lighting:
Headlight, taillight, brake light, turn signals for visibility.
Passive Features
Frame Construction:
Steel frame for structural integrity.
Tires:
Tire sizes vary, but common front is 120/70-12 and rear is 130/60-13. Proper inflation is critical for stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, indicator lights. Some models may have digital elements.
Driver Assistance
ABS:
ABS was not typically a standard feature on these models, especially earlier iterations. Check specific model details.
Connectivity
Features:
Basic scooter technology; no advanced connectivity features like Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Engine Oil Change 125 150Cc:
Typically every 3,000 - 5,000 km or annually, whichever comes first (refer to specific manual for exact interval).
Spark Plug Replacement 50Cc:
Every 3,000 - 5,000 km
Spark Plug Replacement 125 150Cc:
Every 5,000 - 10,000 km
Air Filter Cleaning Replacement:
Inspect every 3,000 km, clean or replace as needed, or at least annually.
Drive Belt Inspection Replacement:
Inspect every 5,000 km, replace typically every 10,000 - 15,000 km or if worn/cracked.
Brake Fluid Flush:
Recommended every 2 years or as per manual instructions to maintain braking performance.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific requirement)
Coolant 125 150Cc:
Ethylene glycol based antifreeze/coolant (typically a 50/50 mix with distilled water)
Known Issues
Carburetor Fouling 50Cc:
Common on smaller 2-stroke engines, may require cleaning/re-jetting.
Cvt Wear:
Drive belt and variator/clutch components can wear over time, affecting acceleration and top speed.
Electrical Connections:
Corrosion or loose connections can lead to intermittent electrical issues.
Cooling System Leaks 125 150Cc:
Hose clamps or radiator leaks can occur with age.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in performance motorcycles and scooters.
Model Evolution
Design Philosophy:
The Habana and Mojito lines are known for their retro-inspired styling, often featuring distinctive chrome accents and classic scooter aesthetics.
Production
Production Years:
Launched in the late 1990s/early 2000s, with production spanning various years and updates.
Engine Origins:
Engines may be Aprilia's own designs or sourced from partners like Piaggio (especially for the 125/150cc models).
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Habana and Mojito are generally well-regarded for their stylish retro design and urban usability.
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