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Aprilia Habana Mojito 50 1999-2012 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 50 Model Variant: Habana / Mojito (often used interchangeably for this model) Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Engine Type Covered: 50cc Scooter Engine 👋 Introduction Market Position Segment: Lightweight Scooter Segment (50cc) Target Audience: Commuters, urban riders, young riders, and enthusiasts seeking reliable and stylish transportation. Competitive Analysis Competitors: Piaggio Zip 50, Gilera Runner 50, Yamaha Aerox 50, Peugeot Speedfight 50, Honda Bali 50, Kymco Agility 50. Key Features Design Philosophy: Stylish retro/vintage-inspired design, lightweight and agile handling, user-friendly operation. Powertrain: Compact and reliable 2-stroke, air-cooled engine, automatic CVT transmission. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair and Maintenance Geographical Applicability: Global (based on standard Aprilia specifications) Page Count Estimated Pages: 300+ Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top end (cylinder, piston, head), bottom end (crankshaft, bearings), timing, cooling system (air-cooled), lubrication. Fuel System: Carburetor service and adjustment (Dell'Orto PHVA series typical), fuel delivery, fuel tank, fuel lines. Ignition System: CDI unit, spark plug, ignition coil, stator, wiring. Transmission: Automatic CVT (Continuously Variable Transmission) service, variator, clutch, drive belt, torque converter, gears. Brakes: Front and rear brake system (typically drum brakes front and rear, some later models might have front disc), brake caliper, master cylinder, brake lines, fluid replacement, bleeding procedure. Suspension: Front telescopic forks, rear shock absorber, fork oil change, seal replacement, shock absorber adjustment/replacement. Electrical System: Battery, starter motor, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, charging system (alternator/stator). Chassis And Bodywork: Frame, body panels, seat, handlebars, footrests, fairings, storage compartment, kickstand, center stand. Cooling System: Air-cooled engine design, cooling fins maintenance. Exhaust System: Exhaust pipe, muffler, gasket replacement, inspection for leaks. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements (air, fuel), spark plug replacement, tire pressure checks, brake adjustments, chain/belt inspection. Troubleshooting: Diagnostic guides for common problems, symptom analysis, fault finding for engine performance, electrical issues, starting problems. Repair: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly of all major systems. Disassembly Assembly: Detailed guides for dismantling and reassembling various components and sub-assemblies. Specifications Data: Torque specifications for fasteners, engine clearances, fluid capacities, electrical system parameters. Wiring Diagrams: Comprehensive electrical schematics for the entire vehicle. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and component rebuilds. Diagnostics: Includes detailed diagnostic procedures and troubleshooting trees. Illustrations: Likely includes diagrams, exploded views, and step-by-step photos/illustrations. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely text-searchable for efficient information retrieval. Printability: Printable for physical reference. Print Quality Quality: High-resolution scans or original digital files, ensuring clarity of text and images. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, air-cooled Displacement: 49.3 cc Bore X Stroke: Approx. 39.0 mm x 41.4 mm Compression Ratio: Approx. 7.2:1 Carburetor Model: Dell'Orto PHVA 12 (typical) Carburetor Size: 12 mm Ignition Type: Electronic CDI Performance Horsepower: Approx. 5-6 HP @ 6500-7000 RPM (varies by region and tuning) Torque: Approx. 4.5-5.0 Nm @ 6000-6500 RPM (varies) Fuel System Fuel Type: Unleaded Gasoline (95 RON recommended) Oil Mixing: Premix or Autolube (depending on specific model variant, Autolube is common) Fuel Tank Capacity: Approx. 7.3 Liters Oil Tank Capacity: Approx. 1.5 Liters (for autolube system) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Belt: V-belt Final Drive: Gear reduction Features Engagement: Automatic centrifugal clutch engagement Transmission Fluid: Gear oil for final drive; CVT belt and roller maintenance. 📐 Dimensions Exterior Length: Approx. 1800 mm Width: Approx. 680 mm Height: Approx. 1130 mm Wheelbase: Approx. 1270 mm Seat Height: Approx. 760 mm Weights Dry Weight: Approx. 86 kg Gross Vehicle Weight Rating: Approx. 230 kg (typical) Payload Capacity: Approx. 100 kg (rider + cargo) 🛡️ Safety Features Ratings Crash Test Ratings: Not typically subjected to formal automotive crash test ratings like cars. Active Features Brakes: Front and rear drum brakes (or front disc on some versions) for reliable stopping power. Lighting: Headlight, taillight, brake light, and turn signals for visibility. Passive Features Frame Construction: Robust steel frame providing structural integrity. Handling: Lightweight and agile design contributes to rider control. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge (if equipped), odometer, indicator lights (turn signals, high beam). Driver Assistance Braking System: Standard hydraulic braking systems, no ABS on these models. Connectivity Connectivity Features: None (basic scooter functionality). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 km or 6 months (whichever comes first), typically 2-stroke oil for autolube, or fresh oil/gas mix for premix models. Air Filter Cleaning Replacement: Clean every 3,000 km, replace every 6,000 km or as...
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Sku: 498195
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Aprilia Habana Mojito 50 1999-2012 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 50
Model Variant:
Habana / Mojito (often used interchangeably for this model)
Production Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Engine Type Covered:
50cc Scooter Engine
👋 Introduction
Market Position
Segment:
Lightweight Scooter Segment (50cc)
Target Audience:
Commuters, urban riders, young riders, and enthusiasts seeking reliable and stylish transportation.
Competitive Analysis
Competitors:
Piaggio Zip 50, Gilera Runner 50, Yamaha Aerox 50, Peugeot Speedfight 50, Honda Bali 50, Kymco Agility 50.
Key Features
Design Philosophy:
Stylish retro/vintage-inspired design, lightweight and agile handling, user-friendly operation.
Powertrain:
Compact and reliable 2-stroke, air-cooled engine, automatic CVT transmission.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair and Maintenance
Geographical Applicability:
Global (based on standard Aprilia specifications)
Page Count
Estimated Pages:
300+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top end (cylinder, piston, head), bottom end (crankshaft, bearings), timing, cooling system (air-cooled), lubrication.
Fuel System:
Carburetor service and adjustment (Dell'Orto PHVA series typical), fuel delivery, fuel tank, fuel lines.
Ignition System:
CDI unit, spark plug, ignition coil, stator, wiring.
Transmission:
Automatic CVT (Continuously Variable Transmission) service, variator, clutch, drive belt, torque converter, gears.
Brakes:
Front and rear brake system (typically drum brakes front and rear, some later models might have front disc), brake caliper, master cylinder, brake lines, fluid replacement, bleeding procedure.
Suspension:
Front telescopic forks, rear shock absorber, fork oil change, seal replacement, shock absorber adjustment/replacement.
Electrical System:
Battery, starter motor, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, charging system (alternator/stator).
Chassis And Bodywork:
Frame, body panels, seat, handlebars, footrests, fairings, storage compartment, kickstand, center stand.
Cooling System:
Air-cooled engine design, cooling fins maintenance.
Exhaust System:
Exhaust pipe, muffler, gasket replacement, inspection for leaks.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements (air, fuel), spark plug replacement, tire pressure checks, brake adjustments, chain/belt inspection.
Troubleshooting:
Diagnostic guides for common problems, symptom analysis, fault finding for engine performance, electrical issues, starting problems.
Repair:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly of all major systems.
Disassembly Assembly:
Detailed guides for dismantling and reassembling various components and sub-assemblies.
Specifications Data:
Torque specifications for fasteners, engine clearances, fluid capacities, electrical system parameters.
Wiring Diagrams:
Comprehensive electrical schematics for the entire vehicle.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and component rebuilds.
Diagnostics:
Includes detailed diagnostic procedures and troubleshooting trees.
Illustrations:
Likely includes diagrams, exploded views, and step-by-step photos/illustrations.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval.
Printability:
Printable for physical reference.
Print Quality
Quality:
High-resolution scans or original digital files, ensuring clarity of text and images.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder, air-cooled
Displacement:
49.3 cc
Bore X Stroke:
Approx. 39.0 mm x 41.4 mm
Compression Ratio:
Approx. 7.2:1
Carburetor Model:
Dell'Orto PHVA 12 (typical)
Carburetor Size:
12 mm
Ignition Type:
Electronic CDI
Performance
Horsepower:
Approx. 5-6 HP @ 6500-7000 RPM (varies by region and tuning)
Torque:
Approx. 4.5-5.0 Nm @ 6000-6500 RPM (varies)
Fuel System
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Oil Mixing:
Premix or Autolube (depending on specific model variant, Autolube is common)
Fuel Tank Capacity:
Approx. 7.3 Liters
Oil Tank Capacity:
Approx. 1.5 Liters (for autolube system)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive Belt:
V-belt
Final Drive:
Gear reduction
Features
Engagement:
Automatic centrifugal clutch engagement
Transmission Fluid:
Gear oil for final drive; CVT belt and roller maintenance.
📐 Dimensions
Exterior
Length:
Approx. 1800 mm
Width:
Approx. 680 mm
Height:
Approx. 1130 mm
Wheelbase:
Approx. 1270 mm
Seat Height:
Approx. 760 mm
Weights
Dry Weight:
Approx. 86 kg
Gross Vehicle Weight Rating:
Approx. 230 kg (typical)
Payload Capacity:
Approx. 100 kg (rider + cargo)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not typically subjected to formal automotive crash test ratings like cars.
Active Features
Brakes:
Front and rear drum brakes (or front disc on some versions) for reliable stopping power.
Lighting:
Headlight, taillight, brake light, and turn signals for visibility.
Passive Features
Frame Construction:
Robust steel frame providing structural integrity.
Handling:
Lightweight and agile design contributes to rider control.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge (if equipped), odometer, indicator lights (turn signals, high beam).
Driver Assistance
Braking System:
Standard hydraulic braking systems, no ABS on these models.
Connectivity
Connectivity Features:
None (basic scooter functionality).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months (whichever comes first), typically 2-stroke oil for autolube, or fresh oil/gas mix for premix models.
Air Filter Cleaning Replacement:
Clean every 3,000 km, replace every 6,000 km or as needed.
Spark Plug Replacement:
Every 6,000 km or as needed, inspect more frequently.
Cvt Belt Inspection Replacement:
Inspect every 6,000 km, replace every 12,000 km or when signs of wear appear.
Brake Pad Inspection:
Inspect every 3,000 km or as needed.
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke scooter oil (API TC, JASO FD certified) for autolube system.
Transmission Gear Oil:
API GL-4, SAE 80W-90 gear oil for final drive.
Brake Fluid Type:
DOT 3 or DOT 4, depending on original specification.
Coolant:
Not applicable (air-cooled engine).
Known Issues
Carburetor Tuning:
Carburetors can require periodic adjustment due to wear or environmental factors, common on 50cc 2-strokes.
Autolube System:
The oil injection system can sometimes become clogged or malfunction, leading to lubrication issues. Regular checks are advised.
Cvt Component Wear:
Drive belts and rollers can wear over time, affecting acceleration and top speed. Timely replacement is key.
Electrical Connections:
Corrosion or loose connections in the electrical system can cause intermittent issues, especially in humid climates.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles and scooters, with a strong racing heritage.
Model Evolution
Origins:
The Habana and Mojito lines represent Aprilia's commitment to stylish, retro-themed scooters for urban mobility. The names are often associated with similar chassis and engine configurations, with 'Mojito' often carrying a more distinct retro styling and 'Habana' a slightly sportier interpretation, but within the same platform.
Updates:
Minor updates likely occurred across the production run, focusing on emissions compliance, minor styling tweaks, and component reliability improvements, all covered by this comprehensive manual.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Award Status:
Specific industry awards for the Habana Mojito 50 are not widely documented, but Aprilia scooters generally receive acclaim for performance and design in their class.
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