Aprilia Habana Mojito 50 1999-2012 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 50 Model Variant: Habana / Mojito (often used interchangeably for this model) Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Engine Type Covered: 50cc Scooter Engine 👋 Introduction Market Position Segment: Lightweight Scooter Segment (50cc) Target Audience: Commuters, urban riders, young riders, and enthusiasts seeking reliable and stylish transportation. Competitive Analysis Competitors: Piaggio Zip 50, Gilera Runner 50, Yamaha Aerox 50, Peugeot Speedfight 50, Honda Bali 50, Kymco Agility 50. Key Features Design Philosophy: Stylish retro/vintage-inspired design, lightweight and agile handling, user-friendly operation. Powertrain: Compact and reliable 2-stroke, air-cooled engine, automatic CVT transmission. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair and Maintenance Geographical Applicability: Global (based on standard Aprilia specifications) Page Count Estimated Pages: 300+ Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top end (cylinder, piston, head), bottom end (crankshaft, bearings), timing, cooling system (air-cooled), lubrication. Fuel System: Carburetor service and adjustment (Dell'Orto PHVA series typical), fuel delivery, fuel tank, fuel lines. Ignition System: CDI unit, spark plug, ignition coil, stator, wiring. Transmission: Automatic CVT (Continuously Variable Transmission) service, variator, clutch, drive belt, torque converter, gears. Brakes: Front and rear brake system (typically drum brakes front and rear, some later models might have front disc), brake caliper, master cylinder, brake lines, fluid replacement, bleeding procedure. Suspension: Front telescopic forks, rear shock absorber, fork oil change, seal replacement, shock absorber adjustment/replacement. Electrical System: Battery, starter motor, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, charging system (alternator/stator). Chassis And Bodywork: Frame, body panels, seat, handlebars, footrests, fairings, storage compartment, kickstand, center stand. Cooling System: Air-cooled engine design, cooling fins maintenance. Exhaust System: Exhaust pipe, muffler, gasket replacement, inspection for leaks. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements (air, fuel), spark plug replacement, tire pressure checks, brake adjustments, chain/belt inspection. Troubleshooting: Diagnostic guides for common problems, symptom analysis, fault finding for engine performance, electrical issues, starting problems. Repair: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly of all major systems. Disassembly Assembly: Detailed guides for dismantling and reassembling various components and sub-assemblies. Specifications Data: Torque specifications for fasteners, engine clearances, fluid capacities, electrical system parameters. Wiring Diagrams: Comprehensive electrical schematics for the entire vehicle. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and component rebuilds. Diagnostics: Includes detailed diagnostic procedures and troubleshooting trees. Illustrations: Likely includes diagrams, exploded views, and step-by-step photos/illustrations. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely text-searchable for efficient information retrieval. Printability: Printable for physical reference. Print Quality Quality: High-resolution scans or original digital files, ensuring clarity of text and images. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, air-cooled Displacement: 49.3 cc Bore X Stroke: Approx. 39.0 mm x 41.4 mm Compression Ratio: Approx. 7.2:1 Carburetor Model: Dell'Orto PHVA 12 (typical) Carburetor Size: 12 mm Ignition Type: Electronic CDI Performance Horsepower: Approx. 5-6 HP @ 6500-7000 RPM (varies by region and tuning) Torque: Approx. 4.5-5.0 Nm @ 6000-6500 RPM (varies) Fuel System Fuel Type: Unleaded Gasoline (95 RON recommended) Oil Mixing: Premix or Autolube (depending on specific model variant, Autolube is common) Fuel Tank Capacity: Approx. 7.3 Liters Oil Tank Capacity: Approx. 1.5 Liters (for autolube system) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Belt: V-belt Final Drive: Gear reduction Features Engagement: Automatic centrifugal clutch engagement Transmission Fluid: Gear oil for final drive; CVT belt and roller maintenance. 📐 Dimensions Exterior Length: Approx. 1800 mm Width: Approx. 680 mm Height: Approx. 1130 mm Wheelbase: Approx. 1270 mm Seat Height: Approx. 760 mm Weights Dry Weight: Approx. 86 kg Gross Vehicle Weight Rating: Approx. 230 kg (typical) Payload Capacity: Approx. 100 kg (rider + cargo) 🛡️ Safety Features Ratings Crash Test Ratings: Not typically subjected to formal automotive crash test ratings like cars. Active Features Brakes: Front and rear drum brakes (or front disc on some versions) for reliable stopping power. Lighting: Headlight, taillight, brake light, and turn signals for visibility. Passive Features Frame Construction: Robust steel frame providing structural integrity. Handling: Lightweight and agile design contributes to rider control. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge (if equipped), odometer, indicator lights (turn signals, high beam). Driver Assistance Braking System: Standard hydraulic braking systems, no ABS on these models. Connectivity Connectivity Features: None (basic scooter functionality). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 km or 6 months (whichever comes first), typically 2-stroke oil for autolube, or fresh oil/gas mix for premix models. Air Filter Cleaning Replacement: Clean every 3,000 km, replace every 6,000 km or as...
Front and rear brake system (typically drum brakes front and rear, some later models might have front disc), brake caliper, master cylinder, brake lines, fluid replacement, bleeding procedure.
Suspension:
Front telescopic forks, rear shock absorber, fork oil change, seal replacement, shock absorber adjustment/replacement.
Lightweight and agile design contributes to rider control.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge (if equipped), odometer, indicator lights (turn signals, high beam).
Driver Assistance
Braking System:
Standard hydraulic braking systems, no ABS on these models.
Connectivity
Connectivity Features:
None (basic scooter functionality).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months (whichever comes first), typically 2-stroke oil for autolube, or fresh oil/gas mix for premix models.
Air Filter Cleaning Replacement:
Clean every 3,000 km, replace every 6,000 km or as needed.
Spark Plug Replacement:
Every 6,000 km or as needed, inspect more frequently.
Cvt Belt Inspection Replacement:
Inspect every 6,000 km, replace every 12,000 km or when signs of wear appear.
Brake Pad Inspection:
Inspect every 3,000 km or as needed.
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke scooter oil (API TC, JASO FD certified) for autolube system.
Transmission Gear Oil:
API GL-4, SAE 80W-90 gear oil for final drive.
Brake Fluid Type:
DOT 3 or DOT 4, depending on original specification.
Coolant:
Not applicable (air-cooled engine).
Known Issues
Carburetor Tuning:
Carburetors can require periodic adjustment due to wear or environmental factors, common on 50cc 2-strokes.
Autolube System:
The oil injection system can sometimes become clogged or malfunction, leading to lubrication issues. Regular checks are advised.
Cvt Component Wear:
Drive belts and rollers can wear over time, affecting acceleration and top speed. Timely replacement is key.
Electrical Connections:
Corrosion or loose connections in the electrical system can cause intermittent issues, especially in humid climates.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles and scooters, with a strong racing heritage.
Model Evolution
Origins:
The Habana and Mojito lines represent Aprilia's commitment to stylish, retro-themed scooters for urban mobility. The names are often associated with similar chassis and engine configurations, with 'Mojito' often carrying a more distinct retro styling and 'Habana' a slightly sportier interpretation, but within the same platform.
Updates:
Minor updates likely occurred across the production run, focusing on emissions compliance, minor styling tweaks, and component reliability improvements, all covered by this comprehensive manual.
Production
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Award Status:
Specific industry awards for the Habana Mojito 50 are not widely documented, but Aprilia scooters generally receive acclaim for performance and design in their class.
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