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Aprilia Leonardo 125 2003 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Leonardo 125 Year: 2003 👋 Introduction Market Position Segment: Lightweight scooter, often positioned as an urban commuter with a sporty flair. Competitive Analysis Competitors 2003: Honda SH125, Piaggio X9 Evolution 125, Yamaha Majesty 125, Kymco Grand Dink 125 Key Features Design Philosophy: Combines Italian design flair with practical urban mobility, offering a comfortable ride and a degree of sportiness for its class. Target Audience: Young riders, city commuters, individuals seeking an accessible and stylish form of personal transportation. 📋 Manual Details Coverage Areas Primary Focus: Full Service Repair and Maintenance Page Count Estimated Pages: Likely 200-400 pages (typical for a comprehensive service manual) Manual Type Type: Service/Repair Manual Language Language: English (assumed based on product name and typical market) Format Format: Digital (PDF) - common for online sales 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures Fuel System: Carburetor service and adjustment, fuel pump, fuel lines, and fuel tank maintenance Ignition System: Spark plug, ignition coil, CDI unit, and timing checks Cooling System: Radiator, fan, hoses, thermostat, and coolant specifications Exhaust System: Muffler, exhaust pipe inspection and replacement Transmission Drivetrain: CVT (Continuously Variable Transmission) service, belt replacement, roller weights, clutch inspection Brakes: Front and rear brake caliper service, brake pads, brake fluid, bleeding procedures, disc inspection Suspension: Front fork (telescopic) service, rear shock absorber inspection and replacement Steering: Handlebar, steering head bearings, and related components Electrical System: Wiring diagrams, battery, starter motor, charging system (alternator/stator, regulator/rectifier), lighting, switches, fuses Bodywork Chassis: Fairings, body panels, seat, frame inspection Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment (if applicable to model variant), lubrication points Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues Repair Procedures: Step-by-step guides for component replacement and repair Rebuilds: Engine and transmission rebuild instructions Restoration: Guidance for refurbishment and restoration projects Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to advanced internal engine repairs and electrical diagnostics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scans ensuring clarity of diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder Displacement: 124.9 cc Bore X Stroke: Approx. 52.4 mm x 57.8 mm (typical for this displacement range) Valve Train: SOHC (Single Overhead Camshaft), 2 valves per cylinder Performance Horsepower: Approximately 14-15 HP (at crankshaft, dependent on specific tuning) Torque: Approximately 10-11 Nm (at crankshaft, dependent on specific tuning) Fuel System Carburetor: Likely a Mikuni or Keihin 26-28mm CV (Constant Velocity) carburetor Fuel Capacity: Approximately 7-8 Liters Lubrication Oil Type Specification: SAE 10W-40 API SG or higher (recommended, check manual for precise spec) Oil Capacity With Filter: Approximately 0.9 - 1.0 Liters (check manual for precise capacity) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Features Drive Type: Belt drive to rear wheel Clutch Type: Automatic centrifugal clutch Fluid Specifications Cvt Fluid Type: Specific CVT oil or equivalent (refer to manual for exact specification, typically a high-quality scooter transmission fluid) 📐 Dimensions Exterior Length: Approx. 1930 mm Width: Approx. 730 mm Height: Approx. 1300 mm Wheelbase: Approx. 1330 mm Weights Dry Weight: Approx. 140-150 kg Gross Vehicle Weight Rating: Typically around 300-320 kg Cargo Underseat Storage: Sufficient for a full-face helmet and small items 🛡️ Safety Features Ratings Crash Test Data: Not typically subject to formal automotive crash testing; focus is on rider protection through design and braking systems. Active Features Braking System: Front disc brake, rear disc brake (specific diameters: Front approx. 260mm, Rear approx. 220mm) Tires Front: Tubeless, typically 120/70-12 Tires Rear: Tubeless, typically 130/70-12 Passive Features Lighting: Halogen headlight, LED taillight/brake light, turn signals Frame Construction: Steel tube frame for rigidity and stability 💡 Technology Features Infotainment Dashboard: Analog speedometer, tachometer, fuel gauge, coolant temperature warning light, indicator lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was not a standard or common option on the Leonardo 125 in 2003. Connectivity Connectivity Features: None (basic transportation model). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 4,000 km or annually, whichever comes first (check manual for exact interval). Air Filter Cleaning/Replacement: Inspect every 3,000 km, clean or replace as needed, typically every 6,000 - 10,000 km. Spark Plug Replacement: Every 6,000 - 10,000 km (specific plug type and gap required, consult manual). Cvtv Belt Inspection/Replacement: Inspect every 6,000 km, replace approximately every 10,000 - 15,000 km (depending on wear and usage). Brake Fluid Flush: Every 2 years or as specified by manual. Fluid Specifications Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (typically a 50/50 mix with distilled water). Consult manual for exact type. Brake Fluid Type: DOT 4 recommended (check manual for precise specification). Known Issues Common Wear Items: CVT belt, front fork seals,...
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Aprilia Leonardo 125 2003 Full Service Repair ManualAprilia Leonardo 125 2003 Full Service Repair ManualAprilia Leonardo 125 2003 Full Service Repair ManualAprilia Leonardo 125 2003 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Leonardo 125
Year:
2003
👋 Introduction
Market Position
Segment:
Lightweight scooter, often positioned as an urban commuter with a sporty flair.
Competitive Analysis
Competitors 2003:
Honda SH125, Piaggio X9 Evolution 125, Yamaha Majesty 125, Kymco Grand Dink 125
Key Features
Design Philosophy:
Combines Italian design flair with practical urban mobility, offering a comfortable ride and a degree of sportiness for its class.
Target Audience:
Young riders, city commuters, individuals seeking an accessible and stylish form of personal transportation.
📋 Manual Details
Coverage Areas
Primary Focus:
Full Service Repair and Maintenance
Page Count
Estimated Pages:
Likely 200-400 pages (typical for a comprehensive service manual)
Manual Type
Type:
Service/Repair Manual
Language
Language:
English (assumed based on product name and typical market)
Format
Format:
Digital (PDF) - common for online sales
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures
Fuel System:
Carburetor service and adjustment, fuel pump, fuel lines, and fuel tank maintenance
Ignition System:
Spark plug, ignition coil, CDI unit, and timing checks
Cooling System:
Radiator, fan, hoses, thermostat, and coolant specifications
Exhaust System:
Muffler, exhaust pipe inspection and replacement
Transmission Drivetrain:
CVT (Continuously Variable Transmission) service, belt replacement, roller weights, clutch inspection
Brakes:
Front and rear brake caliper service, brake pads, brake fluid, bleeding procedures, disc inspection
Suspension:
Front fork (telescopic) service, rear shock absorber inspection and replacement
Steering:
Handlebar, steering head bearings, and related components
Electrical System:
Wiring diagrams, battery, starter motor, charging system (alternator/stator, regulator/rectifier), lighting, switches, fuses
Bodywork Chassis:
Fairings, body panels, seat, frame inspection
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment (if applicable to model variant), lubrication points
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues
Repair Procedures:
Step-by-step guides for component replacement and repair
Rebuilds:
Engine and transmission rebuild instructions
Restoration:
Guidance for refurbishment and restoration projects
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to advanced internal engine repairs and electrical diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans ensuring clarity of diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder
Displacement:
124.9 cc
Bore X Stroke:
Approx. 52.4 mm x 57.8 mm (typical for this displacement range)
Valve Train:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
Performance
Horsepower:
Approximately 14-15 HP (at crankshaft, dependent on specific tuning)
Torque:
Approximately 10-11 Nm (at crankshaft, dependent on specific tuning)
Fuel System
Carburetor:
Likely a Mikuni or Keihin 26-28mm CV (Constant Velocity) carburetor
Fuel Capacity:
Approximately 7-8 Liters
Lubrication
Oil Type Specification:
SAE 10W-40 API SG or higher (recommended, check manual for precise spec)
Oil Capacity With Filter:
Approximately 0.9 - 1.0 Liters (check manual for precise capacity)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive Type:
Belt drive to rear wheel
Clutch Type:
Automatic centrifugal clutch
Fluid Specifications
Cvt Fluid Type:
Specific CVT oil or equivalent (refer to manual for exact specification, typically a high-quality scooter transmission fluid)
📐 Dimensions
Exterior
Length:
Approx. 1930 mm
Width:
Approx. 730 mm
Height:
Approx. 1300 mm
Wheelbase:
Approx. 1330 mm
Weights
Dry Weight:
Approx. 140-150 kg
Gross Vehicle Weight Rating:
Typically around 300-320 kg
Cargo
Underseat Storage:
Sufficient for a full-face helmet and small items
🛡️ Safety Features
Ratings
Crash Test Data:
Not typically subject to formal automotive crash testing; focus is on rider protection through design and braking systems.
Active Features
Braking System:
Front disc brake, rear disc brake (specific diameters: Front approx. 260mm, Rear approx. 220mm)
Tires Front:
Tubeless, typically 120/70-12
Tires Rear:
Tubeless, typically 130/70-12
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light, turn signals
Frame Construction:
Steel tube frame for rigidity and stability
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, tachometer, fuel gauge, coolant temperature warning light, indicator lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard or common option on the Leonardo 125 in 2003.
Connectivity
Connectivity Features:
None (basic transportation model).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 4,000 km or annually, whichever comes first (check manual for exact interval).
Air Filter Cleaning/Replacement:
Inspect every 3,000 km, clean or replace as needed, typically every 6,000 - 10,000 km.
Spark Plug Replacement:
Every 6,000 - 10,000 km (specific plug type and gap required, consult manual).
Cvtv Belt Inspection/Replacement:
Inspect every 6,000 km, replace approximately every 10,000 - 15,000 km (depending on wear and usage).
Brake Fluid Flush:
Every 2 years or as specified by manual.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (typically a 50/50 mix with distilled water). Consult manual for exact type.
Brake Fluid Type:
DOT 4 recommended (check manual for precise specification).
Known Issues
Common Wear Items:
CVT belt, front fork seals, brake pads, and battery are common wear items.
Electrical Gremlins:
Older scooters can sometimes develop minor electrical issues due to corroded connections or failing components, requiring careful inspection using the manual's wiring diagrams.
Maintenance Tips
Preventative Care:
Regular cleaning, proper storage, and adherence to the maintenance schedule are key to longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Leonardo Series:
The Leonardo line was Aprilia's entry into the competitive mid-size scooter market, known for its sporty handling and distinctive styling.
Production
Manufacturing Origin:
Typically manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Specific awards for the 2003 Leonardo 125 are not widely documented, but the Leonardo series was generally well-received for its blend of style and performance in the European scooter market.
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