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Aprilia Mojito 50 125 150 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mojito Engine Variants Covered: 50cc, 125cc, 150cc Codes Model Codes: Specific model codes for Mojito 50, 125, and 150 variants not explicitly provided in product info, but service manual implies coverage for all common configurations. 👋 Introduction Market Position Market Position: The Aprilia Mojito was positioned as a stylish, retro-themed scooter, appealing to riders who valued aesthetics and European design flair. Offered in various engine sizes to cater to different licensing requirements and performance expectations. Competitive Analysis Competitors: Competed with other European and Asian scooters of similar displacement, such as Vespa LX series, Piaggio Liberty, Kymco Agility, and various Japanese models. Key Features Key Features: Distinctive retro styling, comfortable seating, practical under-seat storage, agile handling, availability in multiple engine sizes (50cc, 125cc, 150cc). 📋 Manual Details Coverage Areas Systems Covered: Engine mechanicals, fuel system, ignition system, electrical system, chassis, suspension, brakes, bodywork, troubleshooting, diagnostics, specifications. Page Count Estimated Page Count: Typically between 200-400 pages for comprehensive service manuals covering multiple engine sizes. Exact count not specified. Manual Type Manual Type: Service Repair Workshop Manual Language Language: Likely English, given common industry practice for aftermarket manuals. Specific language not confirmed in product description. Format Format: Digital (PDF or similar e-format), keyword searchable. 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and overhaul. Includes cylinder head, piston, crankshaft, valve train, and timing components. Fuel System: Carburetor adjustment, cleaning, and rebuilding. Fuel pump operation (if applicable), fuel lines, and filters. Ignition System: Spark plug specifications, ignition timing, CDI unit testing, and troubleshooting. Electrical System: Wiring diagrams, component testing (battery, starter, alternator/stator, lights, horn), fuses, relays, and charging system. Chassis And Suspension: Front fork service, rear shock absorber replacement, steering head bearing maintenance, swingarm inspection. Brakes: Brake fluid replacement, caliper service, brake pad replacement, drum brake adjustment, and hydraulic system bleeding. Bodywork And Trim: Fairing removal and installation, seat replacement, panel fitting, and cosmetic component care. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug changes, drive belt inspection/replacement, coolant checks. Troubleshooting: Diagnostic flowcharts for common starting, running, and electrical issues. Repair: Step-by-step repair procedures for all major components and systems. Diagnostics: Guidance on identifying and resolving mechanical and electrical faults. Technical Depth Technical Depth: Comprehensive, covering from basic maintenance to complete engine rebuilds and complex electrical diagnostics. Suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format: Digital (e.g., PDF). Keyword searchability is a key feature. Print Quality Print Quality: Digital format allows for high-resolution clarity of diagrams and text. Print quality depends on user's printer. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine 50Cc Engine Type: Two-stroke, single-cylinder (typically Piaggio or Minarelli based, depending on production era/region) Displacement: Approximately 49.4cc Bore X Stroke: Specifications vary by specific engine, but common for this class might be around 39mm x 41.4mm. Cooling System: Air-cooled Compression Ratio: Around 7.4:1 to 8.0:1 (typical for 2-stroke) Primary Engine 125Cc Engine Type: Four-stroke, single-cylinder, air-cooled (often Piaggio LEADER engine series) Displacement: Approximately 124cc Bore X Stroke: Typically around 52mm x 58.6mm Valve Train: SOHC, 2 valves Compression Ratio: Around 10.0:1 to 11.0:1 Primary Engine 150Cc Engine Type: Four-stroke, single-cylinder, air-cooled (likely Piaggio LEADER series, potentially a variant of the 125) Displacement: Approximately 150cc Bore X Stroke: Specifications vary, but could be around 57mm x 58.6mm Valve Train: SOHC, 2 valves Performance Horsepower 50Cc: Typically around 4-5 HP (varies significantly with emissions regulations and tuning) Horsepower 125Cc: Typically around 10-12 HP Horsepower 150Cc: Typically around 11-13 HP Fuel System Fuel Delivery 50Cc: Carburetor (e.g., Dell'Orto PHVA) Fuel Delivery 125Cc 150Cc: Carburetor (e.g., Keihin or Dell'Orto) or electronic fuel injection (EFI) on later models. Fuel Type: Unleaded gasoline (RON 91 or higher recommended) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Gear Ratios: Continuously variable, managed by clutch and variator. Manual specifies roller weights and spring tensions for optimal performance. Features Drive System: Belt drive to rear wheel Transmission Fluid Type: Typically requires specific scooter transmission oil (e.g., SAE 80W-90 or equivalent), capacity usually around 0.1-0.2 liters. Manual will specify exact type and amount. 📐 Dimensions Exterior Wheelbase: Approx. 1320-1350 mm (varies slightly by model year/variant) Length: Approx. 1860 mm Width: Approx. 740 mm (at handlebars) Height: Approx. 1160 mm (at seat) Weights Dry Weight 50Cc: Approx. 95-105 kg Dry Weight 125Cc: Approx. 115-125 kg Dry Weight 150Cc: Approx. 118-128 kg Fuel Tank Capacity: Approx. 7.0 liters Seat Height: Approx. 780-800 mm 🛡️ Safety Features Ratings Safety Ratings: As a scooter, specific crash test ratings (like NCAP for cars) are not directly applicable. Safety features are mechanical and design-based. Manual covers brake system safety and handling dynamics. Active Features Braking System: Front disc brake, rear drum brake...
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Sku: 261852
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Aprilia Mojito 50 125 150 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mojito
Engine Variants Covered:
50cc, 125cc, 150cc
Codes
Model Codes:
Specific model codes for Mojito 50, 125, and 150 variants not explicitly provided in product info, but service manual implies coverage for all common configurations.
👋 Introduction
Market Position
Market Position:
The Aprilia Mojito was positioned as a stylish, retro-themed scooter, appealing to riders who valued aesthetics and European design flair. Offered in various engine sizes to cater to different licensing requirements and performance expectations.
Competitive Analysis
Competitors:
Competed with other European and Asian scooters of similar displacement, such as Vespa LX series, Piaggio Liberty, Kymco Agility, and various Japanese models.
Key Features
Key Features:
Distinctive retro styling, comfortable seating, practical under-seat storage, agile handling, availability in multiple engine sizes (50cc, 125cc, 150cc).
📋 Manual Details
Coverage Areas
Systems Covered:
Engine mechanicals, fuel system, ignition system, electrical system, chassis, suspension, brakes, bodywork, troubleshooting, diagnostics, specifications.
Page Count
Estimated Page Count:
Typically between 200-400 pages for comprehensive service manuals covering multiple engine sizes. Exact count not specified.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
Likely English, given common industry practice for aftermarket manuals. Specific language not confirmed in product description.
Format
Format:
Digital (PDF or similar e-format), keyword searchable.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and overhaul. Includes cylinder head, piston, crankshaft, valve train, and timing components.
Fuel System:
Carburetor adjustment, cleaning, and rebuilding. Fuel pump operation (if applicable), fuel lines, and filters.
Ignition System:
Spark plug specifications, ignition timing, CDI unit testing, and troubleshooting.
Electrical System:
Wiring diagrams, component testing (battery, starter, alternator/stator, lights, horn), fuses, relays, and charging system.
Chassis And Suspension:
Front fork service, rear shock absorber replacement, steering head bearing maintenance, swingarm inspection.
Brakes:
Brake fluid replacement, caliper service, brake pad replacement, drum brake adjustment, and hydraulic system bleeding.
Bodywork And Trim:
Fairing removal and installation, seat replacement, panel fitting, and cosmetic component care.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, spark plug changes, drive belt inspection/replacement, coolant checks.
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues.
Repair:
Step-by-step repair procedures for all major components and systems.
Diagnostics:
Guidance on identifying and resolving mechanical and electrical faults.
Technical Depth
Technical Depth:
Comprehensive, covering from basic maintenance to complete engine rebuilds and complex electrical diagnostics. Suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
Digital (e.g., PDF). Keyword searchability is a key feature.
Print Quality
Print Quality:
Digital format allows for high-resolution clarity of diagrams and text. Print quality depends on user's printer.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine 50Cc
Engine Type:
Two-stroke, single-cylinder (typically Piaggio or Minarelli based, depending on production era/region)
Displacement:
Approximately 49.4cc
Bore X Stroke:
Specifications vary by specific engine, but common for this class might be around 39mm x 41.4mm.
Cooling System:
Air-cooled
Compression Ratio:
Around 7.4:1 to 8.0:1 (typical for 2-stroke)
Primary Engine 125Cc
Engine Type:
Four-stroke, single-cylinder, air-cooled (often Piaggio LEADER engine series)
Displacement:
Approximately 124cc
Bore X Stroke:
Typically around 52mm x 58.6mm
Valve Train:
SOHC, 2 valves
Compression Ratio:
Around 10.0:1 to 11.0:1
Primary Engine 150Cc
Engine Type:
Four-stroke, single-cylinder, air-cooled (likely Piaggio LEADER series, potentially a variant of the 125)
Displacement:
Approximately 150cc
Bore X Stroke:
Specifications vary, but could be around 57mm x 58.6mm
Valve Train:
SOHC, 2 valves
Performance
Horsepower 50Cc:
Typically around 4-5 HP (varies significantly with emissions regulations and tuning)
Horsepower 125Cc:
Typically around 10-12 HP
Horsepower 150Cc:
Typically around 11-13 HP
Fuel System
Fuel Delivery 50Cc:
Carburetor (e.g., Dell'Orto PHVA)
Fuel Delivery 125Cc 150Cc:
Carburetor (e.g., Keihin or Dell'Orto) or electronic fuel injection (EFI) on later models.
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Gear Ratios:
Continuously variable, managed by clutch and variator. Manual specifies roller weights and spring tensions for optimal performance.
Features
Drive System:
Belt drive to rear wheel
Transmission Fluid Type:
Typically requires specific scooter transmission oil (e.g., SAE 80W-90 or equivalent), capacity usually around 0.1-0.2 liters. Manual will specify exact type and amount.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1320-1350 mm (varies slightly by model year/variant)
Length:
Approx. 1860 mm
Width:
Approx. 740 mm (at handlebars)
Height:
Approx. 1160 mm (at seat)
Weights
Dry Weight 50Cc:
Approx. 95-105 kg
Dry Weight 125Cc:
Approx. 115-125 kg
Dry Weight 150Cc:
Approx. 118-128 kg
Fuel Tank Capacity:
Approx. 7.0 liters
Seat Height:
Approx. 780-800 mm
🛡️ Safety Features
Ratings
Safety Ratings:
As a scooter, specific crash test ratings (like NCAP for cars) are not directly applicable. Safety features are mechanical and design-based. Manual covers brake system safety and handling dynamics.
Active Features
Braking System:
Front disc brake, rear drum brake (standard on most models). Some later 125/150 variants might have dual disc brakes. Manual details proper brake adjustment and maintenance for optimal performance.
Lighting:
Headlight, taillight, brake light, turn signals. Manual details bulb replacement and electrical system checks.
Passive Features
Frame Construction:
Steel tube frame, providing rigidity. Manual covers frame inspection for damage.
Tires:
Tubeless tires, often 13-inch diameter front and rear. Manual specifies tire pressure recommendations.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation typical of scooters: speedometer, odometer, fuel gauge (on some models), indicator lights. No advanced infotainment systems.
Driver Assistance
Driver Assistance Features:
No electronic driver assistance systems. Safety is dependent on mechanical features and rider skill.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km or annually for four-stroke engines. Two-stroke models require regular oil level checks for the mixing system. Manual will provide specific intervals.
Spark Plug Replacement:
Every 6,000 - 10,000 km. Manual will specify correct plug type and gap.
Drive Belt Inspection:
Recommended inspection every 5,000-10,000 km, replacement usually between 15,000-20,000 km. Manual details inspection procedures and replacement steps.
Air Filter Cleaning Replacement:
Clean/inspect every 3,000-5,000 km, replace as needed or every 10,000-15,000 km. Manual specifies filter type and cleaning procedures.
Fluid Specifications
Engine Oil 4 Stroke:
For 125/150cc: Typically SAE 10W-40 or 15W-50 motorcycle specific engine oil (e.g., API SG/SH/SJ or higher, JASO MA/MA2). Manual will specify exact grade and capacity.
Engine Oil 2 Stroke:
For 50cc: Requires a high-quality 2-stroke synthetic or semi-synthetic oil for the automatic injection system. Manual specifies the oil type and quality standards.
Brake Fluid:
DOT 4 or DOT 3 hydraulic brake fluid. Manual will specify exact type and bleeding procedures.
Coolant:
Not applicable for air-cooled models. If liquid-cooled variants exist, manual would specify type.
Known Issues
Common Issues:
Potential issues can include carburetor clogging (especially with infrequent use), aging electrical components, wear on CVT components (belt, rollers), and exhaust system issues (e.g., rust or baffles). Manual provides diagnostics and repair for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia, an Italian manufacturer, has a long history in motorcycles and scooters, known for performance and distinctive Italian styling. Founded in 1945.
Model Evolution
Model Evolution:
The Mojito was introduced in the early 2000s, designed to capture the retro scooter market. It has seen minor updates in styling and engine specifications over its production run. The availability of 50cc, 125cc, and 150cc variants allowed it to cater to a broader audience.
Production
Production Period:
Early 2000s to approximately 2010s. Specific production end dates may vary by market.
Manufacturing Location:
Primarily manufactured in Italy, leveraging Piaggio group's manufacturing capabilities.
🏆 Awards & Recognition
Recognitions
Recognitions Ratings:
The Aprilia Mojito is generally recognized for its distinctive styling and European charm. Specific awards or high-profile ratings are not widely documented, as its appeal is more niche and design-focused.
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